6CHECK PILOT FLAME. Flame should be a blue medium hard flame enveloping approximately 3/8” of the end of the sensing probe, see Figure 14.

7CHECK THERMOSTAT OPERATION. Raise and lower thermostat setting as required to start and stop burners.

8CHECK HIGH LIMIT CONTROL. Allow boiler to operate until burners are shut down by limit control (approximately 235°F). If burners are not shut down by limit control, determine cause of malfunction. Replace control if necessary and check its operation.

9CHECK IGNITION SYSTEM SAFETY SHUTOFF DEVICE. Remove pilot ground lead from electrical junction block. If burners are not shut down by module, determine cause of malfunction. Replace module or gas valve if necessary.

10MAIN BURNER FLAMES should have a clearly defined inner cone, see Figure 15, with no yellow tipping. Orange-yellow streaks caused by dust should not be confused with true yellow tipping.

11CHECK LWCO OPERATION (if so equipped). Drain boiler water below LWCO set point. Burners should shutdown. If burners do not shut down determine cause of malfunction and repair.

12WARNING – BEFORE INSTALLATION OF THE BOILER IS CONSIDERED COMPLETE, THE OPERATION OF THE BOILER CONTROLS SHOULD ALL BE CHECKED, PARTICULARLY THE LOW WATER CUT-OFF AND THE HIGH LIMIT CONTROL.

Figure 14

TYPICAL PILOT FLAME

Figure 15

MAIN BURNER FLAME

22

Page 22
Image 22
Burnham SM-6 manual Typical Pilot Flame Main Burner Flame

SM-6 specifications

The Burnham SM-6 is a high-performance modular boiler designed for commercial and industrial applications. Known for its efficiency and reliability, the SM-6 is engineered to meet a wide range of heating demands while maintaining low operational costs.

One of the standout features of the SM-6 is its modular design. This allows for scalable installations, catering to varying heating needs without requiring extensive modifications. The boiler can operate independently or in conjunction with other units, providing flexibility that is essential for industries with fluctuating demands.

In terms of technology, the Burnham SM-6 utilizes advanced combustion technology to achieve high efficiency rates. The unit typically operates with a stellar thermal efficiency of around 85% to 90%, minimizing fuel consumption and reducing greenhouse gas emissions. The incorporation of electronic ignition further helps in conserving energy, as it eliminates the need for a standing pilot light.

The SM-6 is made from high-quality materials designed for durability and long service life. The heat exchanger is constructed with durable steel, enabling it to withstand high temperatures and pressures. This robust construction ensures reliability in demanding environments, mitigating the risk of breakdowns and enhancing overall productivity.

Another key characteristic of the Burnham SM-6 is its user-friendly control system. The boiler is equipped with a state-of-the-art control panel that provides operators with real-time data on performance metrics. This allows for proactive maintenance and performance optimization, enhancing the overall operational efficiency of the system.

Safety is also a paramount consideration in the design of the SM-6. It includes multiple safety features, such as pressure relief valves and electronic safety checks, to prevent dangerous operating conditions. These features ensure that the boiler can run safely over extended periods, providing peace of mind for facility managers.

In conclusion, the Burnham SM-6 boiler stands out in the market for its modular design, high efficiency, durable construction, and advanced control technologies. Its versatile nature makes it an excellent choice for various applications, from manufacturing facilities to commercial buildings, ensuring it meets the heating requirements of diverse industries effectively. The combination of efficiency, reliability, and safety solidifies the Burnham SM-6 as a leading solution in the realm of heating systems.