e.A hot water boiler installed above radiation level must be provided with a low water cutoff device as part of the installation.

If a low water cut-off is required, it must be mounted in the system piping above the boiler. The minimum safe water level of a hot water boiler is just above the highest water containing cavity of the boiler; that is, a hot water boiler must be full of water to operate safely.

f.Use a boiler bypass if the boiler is to be operated in a system which has a large volume or excessive radiation where low boiler water temperature may be encountered (i.e., converted gravity circulation system, etc.). The bypass should be the same size as the supply and return lines with valves located in the by-pass and supply outlet as illustrated in order to regulate water flow for maintenance of higher boiler water temperatures. See Figure 6.

Set the by-pass and boiler supply valves to a half throttle position to start. Operate boiler until the system water temperature is at a normal operating range.

Adjust the valves to provide 180° to 200°F supply water temperature. Opening the boiler supply valve will raise the system temperature, while opening the by-pass valve will lower the system supply temperature.

If it is required to perform a long term pressure test of the hydronic system, the boiler should first be isolated to avoid a pressure loss due to the escape of air trapped in the boiler.

To perform a long term pressure test including the boiler, ALL trapped air must first be removed from the boiler.

A loss of pressure during such a test, with no visible water leakage, is an indication that the boiler contained trapped air.

7INSTALL BOILER FLUSH JACKET (See Figure 9).

a.Open jacket carton and locate side panels. Note that jacket left side panel is not insulated and right side panel is insulated.

b.Position the rear flange on jacket left side panel behind the boiler back plate. Position flange support notches over jacket support hooks on back panel and engage jacket on both support hooks to keep the panel from moving front to rear.

c.Position rear flange on jacket right side panel behind upper and lower jacket support brackets. Engage jacket with jacket support hooks in similar manner as left side panel to provide proper positioning and support.

d.Take jacket top and bottom panel from carton. Top panel can be identified by the front channel used to

Figure 6

RECOMMENDED BOILER PIPING

10

Page 9 Page 11
Page 10
Image 10
Burnham SM-6 manual Recommended Boiler Piping
Page 9 Page 11

SM-6 specifications

The Burnham SM-6 is a high-performance modular boiler designed for commercial and industrial applications. Known for its efficiency and reliability, the SM-6 is engineered to meet a wide range of heating demands while maintaining low operational costs.

One of the standout features of the SM-6 is its modular design. This allows for scalable installations, catering to varying heating needs without requiring extensive modifications. The boiler can operate independently or in conjunction with other units, providing flexibility that is essential for industries with fluctuating demands.

In terms of technology, the Burnham SM-6 utilizes advanced combustion technology to achieve high efficiency rates. The unit typically operates with a stellar thermal efficiency of around 85% to 90%, minimizing fuel consumption and reducing greenhouse gas emissions. The incorporation of electronic ignition further helps in conserving energy, as it eliminates the need for a standing pilot light.

The SM-6 is made from high-quality materials designed for durability and long service life. The heat exchanger is constructed with durable steel, enabling it to withstand high temperatures and pressures. This robust construction ensures reliability in demanding environments, mitigating the risk of breakdowns and enhancing overall productivity.

Another key characteristic of the Burnham SM-6 is its user-friendly control system. The boiler is equipped with a state-of-the-art control panel that provides operators with real-time data on performance metrics. This allows for proactive maintenance and performance optimization, enhancing the overall operational efficiency of the system.

Safety is also a paramount consideration in the design of the SM-6. It includes multiple safety features, such as pressure relief valves and electronic safety checks, to prevent dangerous operating conditions. These features ensure that the boiler can run safely over extended periods, providing peace of mind for facility managers.

In conclusion, the Burnham SM-6 boiler stands out in the market for its modular design, high efficiency, durable construction, and advanced control technologies. Its versatile nature makes it an excellent choice for various applications, from manufacturing facilities to commercial buildings, ensuring it meets the heating requirements of diverse industries effectively. The combination of efficiency, reliability, and safety solidifies the Burnham SM-6 as a leading solution in the realm of heating systems.
Top Page Image Contents