Bush Hog 2165 manual Troubleshooting Continued, Load drops or settles, Problem, Cause, Correction

Models: 2165

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Load drops or settles

Troubleshooting (Continued)

Problem

Cause

Correction

Slow operation of machine

Relief valve setting in backhoe

Relief pressure will have to be checked

(lack of power) all cylinders

control valve too low or defective

and corrections made. Backhoe

 

 

system pressure is 2400 PSI. Relief

 

 

valve may need cleaning and over-

 

 

hauling, or entire cartridge must be

 

 

replaced.

 

 

 

Spongy or jerking action

Low oil supply in reservoir

Fill to proper level.

of cylinders and/or noisy

 

 

 

 

operation

Air in system

Bleed all circuits of air by operating

 

 

machine at maximum oil flow and

 

 

through full movements.

 

Oil viscosity too heavy, or

Use recommended hydralic fluid. Run

 

oil is not at operating

machine until oil reaches operating

 

temperature

temperature.

 

 

 

 

Pump not running

Check pump drive to be sure it is

 

 

engaged.

 

 

 

Lift, crowd or bucket

Damaged or worn spool

Replace spool end seals.

cylinders drop under load

seals

 

when control spools

 

 

 

 

shifted from neutral

Problems involving the control

This valve is a precision device and is

 

valve

not intended for any extensive field

 

 

adjustment or repair. Field replace-

 

 

ment parts are limited to seal kits,

 

 

cartridges, valve sections and tie rods.

 

 

Replacement of these parts, the

 

 

opening of check cavities and certain

 

 

relief cavities to examine for trapped

 

 

dirt, or resetting of the main relief valve

 

 

with the use of good pressure gauge,

 

 

should be referred to qualified service

 

 

personnel.

 

 

Dirt and shreds of packing material are

 

 

the usual causes of valve malfunction.

 

 

Be sure the reservoir oil supply is kept

 

 

clean and only factory supplied

 

 

packings are used in cylinder repair.

 

 

Everything must be clean and free of

 

 

dirt during the oil line removal and

 

 

replacement, and during any cylinder

 

 

work.

Load drops or settles

Loose oil line connections,

Tighten all hose connections and

 

leaks in line or broken lines

replace any damaged O-rings at

 

 

leaking O-ring fittings. Check and

 

 

replace any damaged hoses and lines.

 

Oil is bypassing cylinder piston,

Replace or rebuild the cylinder; replace

 

scored piston, worn piston

damaged parts.

 

packing, or defective piston

 

 

assembly

 

 

Worn or damaged rod seals on

Repack cylinder. Rebuild cylinder,

 

cylinder; external leaks

replacing damaged parts as necessary.

 

 

 

 

Worn control valve

Replace the control valve.

 

 

 

 

Damaged or worn spool seals

Replace spool end seals.

 

 

 

20

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Bush Hog 2165 manual Troubleshooting Continued, Load drops or settles, Problem, Cause, Correction