Troubleshooting (Continued)

 

Problem

 

Cause

Correction

 

 

 

 

Unable to push valve

 

Paint on valve spool; sticking

Clean valve spool. Binding is usually

 

spool in

 

valve spool or scored valve

caused from an overtightened plug,

 

 

 

spool

mounting bolt, fitting in valve body or

 

 

 

 

 

 

tie rod bolt. If a plug or fitting in the valve

 

 

 

 

 

 

body is leaking, do not overtighten in an

 

 

 

 

 

 

effort to stop leak. This will distort body

 

 

 

 

 

 

casting and cause spools to bind. Instead,

 

 

 

 

 

 

the plug and fitting should be removed

 

 

 

 

 

 

from valve body and be reconnected,

 

 

 

 

 

 

using a new O-ring. Do not apply

 

 

 

 

 

 

excessive pressure on mounting bolts.

 

 

 

 

 

 

The rods should be torqued to 30 ft. lbs.

 

 

 

 

 

 

Never force spool.

 

 

 

 

Oil leakage past spool seal into

Remove cap. If it contains oil replace spool

 

 

 

spool cap

seal O-rings. Check O-ring retainer to be

 

 

 

 

 

 

sure it is flat. If it has been “belled” check

 

 

 

 

 

 

for restriction from outlet to reservoir of

 

 

 

 

 

 

valve which would cause excessive back

 

 

 

 

 

 

pressure. If supply and return lines are

 

 

 

 

 

 

reversed, pressure on low pressure / return

 

 

 

 

 

 

side of valve will cause problem.

 

 

 

 

 

 

Make sure hoses are connected correctly

 

 

 

 

 

 

at bulkhead connection on backhoe.

 

 

 

 

Bent spool

Replace with new spool section.

 

 

 

 

 

 

 

 

 

 

Foreign particles

Clean system and valve.

 

 

 

 

 

 

 

 

 

 

Misalignment of control handle

Check linkage for binding condition.

 

 

 

linkage

 

 

 

 

 

 

 

 

 

 

 

 

Spring centered spools

 

Paint on valve spool; sticking

Clean valve spool. Binding is usually

 

do not return to neutral

 

valve spool or scored valve

caused from an over tightened plug,

 

 

 

spool

mounting bolt, fitting in valve body or

 

 

 

 

 

 

tie rod bolt. If a plug or fitting in the

 

 

 

 

 

 

valve body is leaking, do not overtighten

 

 

 

 

 

 

in an effort to stop leak. This will distort

 

 

 

 

 

 

body casting and cause spools to bind.

 

 

 

 

 

 

Instead, the plug and fitting should be

 

 

 

 

 

 

removed from valve body and be

 

 

 

 

 

 

reconnected, using a new O-ring. Do

 

 

 

 

 

 

not apply excessive pressure on

 

 

 

 

 

 

mounting bolts. The rods should be

 

 

 

 

 

 

torqued to 30 ft. lbs. Never force spool.

 

 

 

 

Oil leakage past spool seal into

Remove cap. If it contains oil replace spool

 

 

 

spool cap

seal O-rings. Check O-ring retainer to be

 

 

 

 

 

 

sure it is flat. If it has been “belled” check

 

 

 

 

 

 

for restriction from outlet to reservoir of

 

 

 

 

 

 

valve which would cause excessive back

 

 

 

 

 

 

pressure. If supply and return lines are

 

 

 

 

 

 

reversed, pressure on low pressure / return

 

 

 

 

 

 

side of valve will cause problem.

 

 

 

 

 

 

Make sure hoses are connected correctly

 

 

 

 

 

 

at bulkhead connection on backhoe.

 

 

 

 

Broken return springs

Replace springs.

 

 

 

 

Bent spool

Replace with new spool section.

 

 

 

 

 

 

 

 

 

Foreign particles

Clean system and valve.

 

 

 

 

Misalignment of control handle

Check linkage for binding condition.

 

 

 

linkage

 

 

 

 

 

 

 

 

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 24
Image 24
Bush Hog 2165 manual Troubleshooting

2165 specifications

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