Troubleshooting (Continued)
| Problem | Cause | Correction |
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| Leaky cylinders | Oil is bypassing cylinder piston, | Replace or rebuild the cylinder; replace |
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| scored piston, worn piston | damaged parts. |
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| packing, or defective piston |
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| assembly |
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| Scored piston rods and worn | Replace or rebuild the cylinder; replace |
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| guides in cylinder | damaged parts. |
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| Bent piston rod in cylinder | Replace or rebuild the cylinder; replace |
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| damaged parts. |
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| Worn or damaged rod seals on | Repack cylinder. Rebuild cylinder, |
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| cylinder; external leaks | replacing damaged parts as necessary. |
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| Leaky valve | Loose oil line connections, | Tighten all hose connections and |
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| leaks in line or broken lines | replace any damaged |
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| leaking |
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| replace any damaged hoses and lines. |
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| Excessive back pressure | Relieve condition. Restriction may be |
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| from outlet to reservoir. |
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| Paint on valve spool; sticking | Clean valve spool. Binding is usually |
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| valve spool or scored valve | caused from an over tightened plug, |
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| spool | mounting bolt, fitting in valve body or |
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| tie rod bolt. If a plug or fitting in the |
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| valve body is leaking, do not overtighten |
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| in an effort to stop leak. This will distort |
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| body casting and cause spools to bind. |
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| Instead, the plug and fitting should be |
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| removed from valve body and be |
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| reconnected, using a new |
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| not apply excessive pressure on |
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| mounting bolts. The rods should be |
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| torqued to 30 ft. lbs. Never force spool. |
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| Ball in | Clean |
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| valve is stuck or not seating | being sure that checks move freely and |
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| properly. | seat properly, or replace cartridge. |
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| Sticky valve spool | Paint on valve spool; sticking | Clean valve spool. Binding is usually |
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| valve spool or scored valve | caused from an over tightened plug, |
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| spool | mounting bolt, fitting in valve body or |
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| tie rod bolt. If a plug or fitting in the |
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| valve body is leaking, do not overtighten |
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| in an effort to stop leak. This will distort |
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| body casting and cause spools to bind. |
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| Instead, the plug and fitting should be |
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| removed from valve body and be |
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| reconnected, using a new |
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| not apply excessive pressure on |
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| mounting bolts. The rods should be |
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| torqued to 30 ft. lbs. Never force spool. |
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| Bent spool | Replace with new spool section. |
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| Foreign particles | Clean system and valve. |
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| Misalignment of control handle | Check linkage for binding condition. |
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| linkage |
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