Char-Broil 06601295 manual LP Tank Exchange, Leak Test, Connecting Regulator to the LP Tank

LP Tank Exchange

•Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual.

•Always keep new and exchanged LP tanks in upright position during use, transit or storage.

•Leak test new and exchanged LP tanks BEFORE connecting to grill.

Leak Test

•Leak test must be repeated each time LP tank is exchanged or refilled.

•Do not smoke during leak test.

•Do not use an open flame to check for gas leaks.

•Grill must be leak checked outdoors in well-ventilated area, away from ignition sources such as gas fired or active electrical appliances. During leak test, keep grill away from open flames or sparks.

Use a clean paint brush and 50/50 soap and water solution. Use mild soap and water. sDo not use household cleaning agents. Damage to gas train components can result.

1.Turn control knob to OFF.

2.Be sure regulator is tightly connected to LP tank.

3.Completely open LP tank valve by turning hand wheel counter clockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection.

Correct before proceeding.

4.Brush soapy solution onto following connections:

•LP tank valve (1) including threaded portion into tank;

•Regulator fitting, face at crimps and vent hole (2).

•Hose (3) and all connections;

•All LP tank welds (LP tank collar, middle and bottom) (4).

5.“If growing” bubbles appear, there is a leak. Close LP tank valve immediately. Re-tighten connections and repeat leak test procedures. If leaks cannot be stopped replace parts. Order new parts by giving the serial, model number and name of items needed to the Grill Service Center at 1-800-241-7548.

6.Always close LP tank valve after performing leak test by turning hand wheel clockwise.

1	3
4	2

3

WARNING

If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department!

Connecting Regulator to the LP Tank

1.Turn control knob OFF.

2.Turn LP tank OFF by turning hand wheel clockwise to a full stop (A).

3.Remove the protective cap from LP tank valve. Always use cap and strap supplied with valve.

4.Hold regulator, insert nipple (B) into LP tank valve. Nipple must be centered in LP tank valve. Hand tighten coupling nut, holding regulator in a straight line(C) with LP tank valve so as not to cross thread the connection.

5.Turn coupling nut clockwise to tighten to a full solid stop. The regulator will seal on the back-check feature in LP tank valve, resulting in some resistance. An additional one-half to three quarters turn is required to complete connection. Tighten by hand only - do not use tools.

Note: If you cannot complete the final connection, disconnect regulator and repeat steps 4 and 5. If you are still unable to complete the connection, do not use this valve and regulator! Call 1-800-241-7548 for a replacement.

6.Follow “Leak Test” instructions on the following page.

ff Clo	ck
	wise
O
	OPD Hand Wheel
A	Type 1 outlet with
	thread on outside

Safety Relief

Valve

Strap and Cap

Nipple has to be centered into the LP tank valve.

B

Hold coupling nut and regulator as shown for proper connection to LP tank valve.

C

Coupling Nut

Regulator

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