5 ASSEMBLY GUIDE

 

 

GRILL Assembly

 

 

 

 

 

Part

Qty

 

Fasteners

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B1Heat Shield

1

 

 

 

 

 

 

 

 

 

B2Fire Box Assembly

1

 

 

 

 

 

 

 

 

 

 

 

 

 

#10-24 x 1 1/4"

#10-24

#10 Lock

Fiber Washer

 

 

 

 

 

 

 

 

 

screw

nut

washer

(qty 4)

 

 

 

 

 

 

 

 

 

(qty 4)

(qty 4)

(qty 4)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: Before beginning this step of the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

assembly, raise the two side lifts to their

 

 

 

B1

 

 

 

 

 

highest position by pressing the button at the

 

 

 

 

 

 

 

 

top of the handle and pulling upward on the

 

 

 

 

 

 

 

 

 

handle.

 

 

 

 

 

 

 

 

 

The pull handle at the rear of the cart also has

 

 

 

 

 

 

 

 

 

a locking button, press the button to raise or

 

 

 

 

 

 

 

 

 

lower the pull handle into the desired

 

 

 

 

 

 

 

 

 

position. During Assembly, the rear pull

 

 

Firebox Mounting Brackets

 

 

 

 

 

handle should remain in its lowered position.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Step 1 - Install the Heat Shield(B1) to the firebox mounting brackets by engaging the tabs into the slots located in the mounting brackets as shown on the right.

Rear Pull Handle

Pull Handle Locking Button

Assure FRONT marking on Heat Shield is to the front of the grill.

Step 2 - Install the Fire Box Assembly(B2) to the cart by first placing the firebox assembly onto the firebox mounting brackets. Be sure that the lid clasp is toward the front of the cart. Align the firebox screw holes with the corresponding holes in the mounting brackets. Insert 4 #10-24 x 1 1/4" machine screws and 4 fiber washers through the firebox and mounting brackets. Secure with 4 #10-24 nuts and 4 #10 lock washers from below the mounting brackets as shown below.

#10-24 x 1 1/4"

machine screws Fiber washers

B2

FRONT

#10 lock washers

#10-24 nuts

NOTE: As viewed from the front of the grill.

NOTE: As viewed from the front of the grill.

Right hand side Firebox screw holes

Left hand side Firebox screw holes

Page 5
Image 5
Char-Broil 10401582, 8401504, 12401590, 12401504, 10401594, 10401589, 10401592, 10401593 manual Grill Assembly, Part Qty Fasteners