Char-Broil 10401592, 8401504, 12401590, 12401504, 10401594, 10401589 manual Grill Assembly, Part Qty

Step 3

6 ASSEMBLY GUIDE GRILL Assembly

Part	Qty
B3– Hinge, RH	1
B4– Hinge, LH	1
B5– Grill Lid	1
B6– Heat Shield	1
B7– Handle	1

Fasteners

10-24 x 5/8"

screw	Fiber Washer	10-24 Nut	Spacer for Lid
(qty 12)	(qty 8)	(qty 8)	(qty 2)

- Attach the Hinges (LH and RH) (B4 & B3) to the Firebox Bottom by aligning the screw holes on the bottom of the grill with the corresponding holes in the hinges. Secure with 2 each #10-24x5/8" screws, 2 fiber washers and 2 #10-24 nuts as shown.

NOTE: The LH hinge is mounted to the left side of the firebox bottom as viewed from the rear of the firebox. See Hinge Detail below.

	B4
	LH Hinge
	View from rear of firebox
B2	LH side shown,
	RH side similar.

Step 5 - Attach the Heatshield (B6) and Handle (B7) the Grill Lid (B5) by aligning the screw holes in the handle to and heatshield with the corresponding holes in the Grill Lid.

Loosely install 1 10-24 x 5/8" Screw and 1 fiber washer on the LH side of handle. Loosely install a second 10-24 x 5/8" Screw and 1 fiber washer on the RH side of handle. Now install the remaining 2 10-24 x 5/8" Screws and 2 fiber washers. When all four screws and fibers washer have been started, tighten each screw, but do not over tighten the screws.

B7 NOTE:

Assembling

the handle

may require

the assistance

of a helper.

B6

Step 4 - Attach the Grill Lid (B5) to the Hinges by aligning the screw holes on the grill lid with the corresponding holes in the hinges. Secure with 2 each #10- 24x5/8" screws, 1 spacer and 2 #10-24nuts as shown.

B5

B3 - RH Hinge

B4 - LH Hinge

B2

NOTE: The LH and RH hinge locations are referenced

from the rear of the firebox.

Hinge Detail

Hinge section to attach to Grill Lid (Top)

Hinge section to attach to Firebox (Bottom)

B5