Engine not run-

1.

Poor Fuel Quality.

1.

Replace fuel with 91+ octane premium

ning Smoothly

 

 

 

unleaded gasoline.

 

2.

Incorrect choke setting.

2.

Adjust the choke.

 

3.

Incorrect Timing.

3.

Have the timing checked by a qualified

 

 

 

 

technician.

Problem: Engine stops suddenly while running. See chart below:

Engine System

Possible Cause

Possible Solution

Fuel Supply

1.

Fuel is used up.

1.

Check fuel level and refill as needed.

System

2.

Fuel Filter is clogged.

2.

Clean Fuel Filter.

 

3.

Carburetor Float is leaking.

3.

Replace if needed.

 

4.

Needle Valve sticks.

4.

Clean and readjust.

Ignition System

1. Engine Switch is in OFF position.

1.

Move Switch to ON position.

 

2.

Spark Plug tip is burned through

2.

Clean or replace spark plug. Reset

 

 

or carbon fouled.

 

gap to 0.030”.

 

3.

Spark Plug Wire is disconnected.

3.

Check connections at both ends.

 

4.

Spark Plug wire is shorting against

4.

Check condition of spark plug wire,

 

 

engine body or frame.

 

replace as needed.

 

5.

Ignition Coil is shorted or

5.

Check coil continuity and output.

 

 

damaged.

 

 

Mechanical

1. Engine Piston, Piston Rod, Valve

1.

Have serviced by a qualified

problem

 

or Crankshaft may be damaged.

 

technician.

 

2.

Generator Shaft may be seized.

2.

Disconnect engine and attempt to

 

 

 

 

rotate generator shaft by hand. Repair

 

 

 

 

or replace as needed.

Problem: Engine runs excessively hot. See chart below:

Problem

Possible Cause

Possible Solution

Engine runs

1.

Improper Ignition Timing.

1.

Check and reset Ignition Timing.

excessively

2. Exhaust manifold, muffler or exhaust

2.

Check condition of exhaust system,

hot

 

pipe damaged or clogged.

 

repair as needed.

 

3.

Intake Manifold leaking.

3.

Check condition of intake manifold

 

 

 

 

and gasket. Repair as needed.

 

4.

Dirty or clogged Cylinder Cooling Fins.

4.

Clean Cylinder Wall Cooling Fins.

 

5.

Cooling Fan loose or damaged.

5.

Check condition of cooling fan.

 

 

 

 

Repair or replace as needed.

 

6.

Bent Piston Rod

6.

Replace Piston Rod.

 

7.

Worn Piston, Piston Ring or Cylinder

7.

Check clearances, replace as

 

 

Wall.

 

needed.

 

8.

Improper engine speed.

8.

Engine speed is self-regulating. Be

 

 

 

 

sure choke if fully open. Reduce

 

 

 

 

electrical load on generator.

 

9.

Worn Crankshaft Main Bearing.

9.

Check for wear. Replace as needed.

REV 08g

 

 

SKU 98706

For technical questions, please call 1-800-444-3353.

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Chicago Electric 98706 manual Engine not run