Engine not run- | 1. | Poor Fuel Quality. | 1. | Replace fuel with 91+ octane premium |
ning Smoothly |
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| unleaded gasoline. |
| 2. | Incorrect choke setting. | 2. | Adjust the choke. |
| 3. | Incorrect Timing. | 3. | Have the timing checked by a qualified |
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| technician. |
Problem: Engine stops suddenly while running. See chart below:
Engine System | Possible Cause | Possible Solution | ||
Fuel Supply | 1. | Fuel is used up. | 1. | Check fuel level and refill as needed. |
System | 2. | Fuel Filter is clogged. | 2. | Clean Fuel Filter. |
| 3. | Carburetor Float is leaking. | 3. | Replace if needed. |
| 4. | Needle Valve sticks. | 4. | Clean and readjust. |
Ignition System | 1. Engine Switch is in OFF position. | 1. | Move Switch to ON position. | |
| 2. | Spark Plug tip is burned through | 2. | Clean or replace spark plug. Reset |
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| or carbon fouled. |
| gap to 0.030”. |
| 3. | Spark Plug Wire is disconnected. | 3. | Check connections at both ends. |
| 4. | Spark Plug wire is shorting against | 4. | Check condition of spark plug wire, |
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| engine body or frame. |
| replace as needed. |
| 5. | Ignition Coil is shorted or | 5. | Check coil continuity and output. |
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| damaged. |
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Mechanical | 1. Engine Piston, Piston Rod, Valve | 1. | Have serviced by a qualified | |
problem |
| or Crankshaft may be damaged. |
| technician. |
| 2. | Generator Shaft may be seized. | 2. | Disconnect engine and attempt to |
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| rotate generator shaft by hand. Repair |
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| or replace as needed. |
Problem: Engine runs excessively hot. See chart below:
Problem | Possible Cause | Possible Solution | ||
Engine runs | 1. | Improper Ignition Timing. | 1. | Check and reset Ignition Timing. |
excessively | 2. Exhaust manifold, muffler or exhaust | 2. | Check condition of exhaust system, | |
hot |
| pipe damaged or clogged. |
| repair as needed. |
| 3. | Intake Manifold leaking. | 3. | Check condition of intake manifold |
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| and gasket. Repair as needed. |
| 4. | Dirty or clogged Cylinder Cooling Fins. | 4. | Clean Cylinder Wall Cooling Fins. |
| 5. | Cooling Fan loose or damaged. | 5. | Check condition of cooling fan. |
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| Repair or replace as needed. |
| 6. | Bent Piston Rod | 6. | Replace Piston Rod. |
| 7. | Worn Piston, Piston Ring or Cylinder | 7. | Check clearances, replace as |
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| Wall. |
| needed. |
| 8. | Improper engine speed. | 8. | Engine speed is |
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| sure choke if fully open. Reduce |
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| electrical load on generator. |
| 9. | Worn Crankshaft Main Bearing. | 9. | Check for wear. Replace as needed. |
REV 08g |
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SKU 98706 | For technical questions, please call | Page 19 |