Chromalox®

Installation, Operation

and

Maintenance Instructions

SERVICE REFERENCE

DIVISION 4

 

SECTION PTHT

SALES

(Supersedes PD439-1)

PD439-2

REFERENCE

161-562284-001

DATE JULY, 1998

Titanium Over-the-Side Immersion Heater

Type PTHT

 

Flexible PVC

 

Specifications

 

 

 

 

 

 

Conduit

 

 

 

 

 

 

 

 

 

Volts

 

 

Dimensions (In.)

Approx.

 

 

 

Model

 

 

4-3/4”

 

Leadwires

(Single

 

 

 

 

Wt.

Terminal

Number

kW

W/In2

A

B

 

Box

w/ Ground

 

Phase)

 

 

 

 

(Lbs.)

 

PTHT-101

120

 

 

 

 

 

 

Mtg. Bracket

 

1

19

13

6

6

 

 

PTHT-102

240

 

 

 

 

 

 

 

 

 

90˚ Bend

 

PTHT-202

240

2

19

21

12

7

 

 

PTHT-204

480

 

 

 

 

 

 

 

 

 

 

 

PTHT-302

240

3

21

26

17

8

 

 

 

PTHT-304

480

 

A

 

 

 

 

 

 

 

 

PTHT-402

240

4

21

31

22

9

 

 

 

PTHT-404

480

 

B

 

 

 

 

 

 

 

 

PTHT-602

240

 

 

 

 

 

 

 

 

6

22

42

33

12

 

 

 

PTHT-604

480

 

 

 

 

 

 

 

 

 

 

 

PTHT-802

240

8

22

53

44

14

 

 

 

PTHT-804

480

 

 

 

 

 

 

 

 

9-3/16”

GENERAL

DANGER: This heater is not intended for use in haz- ardous atmospheres where flammable vapors, gases, liquids or other combustible atmospheres are present as defined in the National Electrical Code. Failure to comply can result in explosion or fire.

Chromalox type PTHT over-the-side immersion heaters are especially suited for use in plating tanks, rinse tanks and other aqueous solutions.

WARNING: It is the responsibility of the purchaser of the heater to make the ultimate choice of sheath material based upon his knowledge of the chemical composition of the solution, and controls which he maintains on the process. Chromalox cannot warrant any electric immersion heater

against failure by sheath corrosion if such failure is the result of operating beyond our control.

1.Heater construction characteristics.

A.High quality resistance wire held in place by compacted magnesium oxide in titanium sheath.

B.Medium watt densities.

C.Vapor tight junction box with 3’ PVC flexible conduit with ground wire.

D.Spacer bar prevents elements from touching tank wall.

E.Flat profile consumes little tank work area.

WARNING: Users should install adequate controls and safe- ty devices with their electric heating equipment. Where the consequences of failure may be severe, back-up controls are essential. Although the safety of the installation is the responsibility of the user, Chromalox will be glad to make equipment recommendations.

INSTALLATION

WARNING: Hazard of Electrical Shock. Disconnect all power before installing heater.

1.Before installing the type PTHT heater, inspect it thoroughly for possible damage which may have occured during shipment. Also check to insure that the line voltage is the same as that stamped on the heater nameplate.

2.Where work will pass over or near equipment, additional pro- tection such as a metal guard may be needed.

3.To resist buoyancy and to keep the heater in close profile with tank wall, a metal bracket with two mounting holes has been provided.

4.WARNING: Heated section (See Figure 1, “B” Dimension) must be totally immersed at all times. If the heater is not properly submerged, it will overheat and damage the heating element and create a possible fire hazard due to excessive sheath temperatures.

5.Heater must not be operated in sludge.

6.DANGER: Hazard of Fire. Since these heaters are capable of developing high temperatures, extreme care should be taken to:

A.Avoid installing heaters in an atmosphere containing com- bustible gases and vapors.

B.Avoid contact between heater and combustible materials.

C.Keep combustible materials for enough away to be free of the effects of high temperatures.

© 2010 Chromalox, Inc.

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Chromalox PTHT-101 specifications General, Installation, Leadwires, Ground, 90˚ Bend

PTHT-101 specifications

The Chromalox PTHT-101 is a prominent temperature control and heating solution designed for industrial applications that require precision and reliability. This unit exemplifies the innovative spirit of Chromalox, a leader in thermal technologies, renowned for its advanced heating solutions and robust industrial equipment.

One of the main features of the PTHT-101 is its intuitive digital control interface, which allows operators to easily set and monitor temperatures. The user-friendly touchscreen provides real-time feedback, enabling the precise adjustments needed for various applications. With an operational temperature range that accommodates a diverse array of processes, the PTHT-101 is particularly valued for its flexibility and adaptability.

The PTHT-101 is built using the latest in heating technology, including advanced solid-state relay components that enhance durability and reduce maintenance requirements. These relays offer superior performance by minimizing electrical noise and improving efficiency across the heating element. This efficiency not only results in energy savings but also extends the overall lifespan of the unit.

Another key characteristic of the PTHT-101 is its compact and rugged design. Engineered to withstand harsh industrial environments, the unit features a weather-resistant exterior and robust internal components. This durability ensures that it continues to function optimally even in challenging conditions, making it suitable for various sectors including food processing, pharmaceuticals, and chemical manufacturing.

The PTHT-101 also incorporates sophisticated safety features, including over-temperature protection and alarms that alert operators to any potential issues. This mindful design prioritizes safety, providing peace of mind to users while operating high-stakes heating systems.

In addition to its physical attributes, the PTHT-101 supports various communication protocols such as Modbus, which facilitates integration into existing industrial control systems. This capability ensures that the PTHT-101 can be seamlessly incorporated into modern smart factories, where connectivity and automation are keys to operational efficiency.

In summary, the Chromalox PTHT-101 stands out as a top-tier heating solution, featuring advanced technologies, robust construction, and a focus on safety and efficiency. Its versatility and ease of use make it an essential tool for industries that demand reliable and precise temperature control.