Manuals / Cooper Bussmann / Lawn and Garden / Landscape Lighting

Cooper Bussmann 858 instruction manual Replacing an LED MODDULE

Models: 858

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10.10 Replacing an LED MODDULE

DOCUMENT 1025

REV. B

Instruction Manual

AGS-LED

858 LED Series

Sizes 1, 2, 3, 4 and 5

Turn on main power to the sign. If LED MODULES #1 to #5 momentarily light and theen turn off, then the LED MODULE #5 and the cable from the LED MODULE #4 to the LED MODULE #5 are operating normally.

WARNING

WARNING:

Failure to t urn off power to the sign and wait five minutes could result in severe injury or death.

Turn off main power to the sign. Wait five minutes for the high voltage to dissipate. Verify that Power Supply Output Voltage meeasures less than 30-VDC, as described above. Replace the black

return cable connector with the LEDD MODULE #5 output cable connector. Replace thee black return cable connector into the output connnector housing of the 6th LED MODULE.

If the sign does not light at all, then replace the LED MODULE #5 and/or the cable con necting from the output connector of LED MODULEE #4 to the input of LED MODULE #5 (see Section 10.10). Then repeat the test as described in this seection.

10.10 Replacing an LED MODDULE

In the case where an LED MODULE has failed and needs to be replaced use the following instructions:

INSTRUCTIONS FOR REPLAC ING AN LED MODULE

The following instructions assumme that the sign front face is removed and that th e failed LED MODULE has been previously iddentified.

WARNING

WARNING:

Failure to t urn off power to the sign and wait five minutes could result in severe injury or death.

1.Turn off power to the sign by tuurning off the corresponding Constant Current Regullator (CCR) power. (WARNING: Wait five minutes after sign power is turned off to servicee the sign. This will allow any residual high vooltage stored in Power Supply PCB components to bleed off.)

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Cooper Bussmann 858 instruction manual Replacing an LED MODDULE

Contents

DOCUMENT1025 REVISIONB July 14, Instruction ManualAirside Guidance Sign AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and1Revisions 2Limited Product Warranty 3.2RESUSCITATION 3 Safety Notices3.1Keep Away from Live Circuits 4.2Warning 4 Safety Symbols 4.1DangerDANGER DANGER5Test Equipment and Tools 6Table of Contents 7List of Figures and Tables 8.2Classification of Signs 8General Information 8.1General Description858 LED Series Sizes 1, 2, 3, 4 and 8.3Part NumbersDOCUMENT REV. B Instruction Manual AGS-LED NOTICE InstallationDANGER DANGERDOCUMENT REV. B Instruction Manual AGS-LED 5345-44J 10 Maintenance and Troubbleshooting10.1General PROBLEM adhesive surfaces before installingseries circuiit power at its source 10.2Problem Solving GuidePOSSIBLE CAUSE CORRECTIVE ACTIONPROBLEM MODULEs See Sec PROBLEMPOSSIBLE CAUSE CORRECTIVE ACTIONDOCUMENT REV. B Instruction Manual AGS-LED 10.5Checking Power Supplyy LED Cable 10.7Checking the First LED MODULE 10.6Checking LED MODULLE Cable Connections10.8Checking the Second LEED MODULE 10.9Continue Checking the Rest of the LED MODULES 10.10 Replacing an LED MODDULE LED MODULE see Section 10.11 Sign PC Board P/N 62277 Calibration see Section 858 LED Series Sizes 1, 2, 3, 4 and DOCUMENT REV. B Instruction Manual AGS-LEDFigure 1. Single module sign 11 Figures and TablesFigure 2. Double module sign Instruction Manual AGS-LED 858 LED SeriesSizes 1, 2, 3, 4 and DOCUMENT 1025 REV. BFigure 3. Three module sign DOCUMENT REV. B Instruction Manual AGS-LED858 LED Series Sizes 1, 2, 3, 4 and Figure 4. Four module sign DOCUMENT REV. B Instruction Manual AGS-LED858 LED Series Sizes 1, 2, 3, 4 and Figure 5. Distance Marker Instruction Manual AGS-LED 858 LED SeriesSizes 1, 2, 3, 4 and DOCUMENT 1025 REV. BFigure 6. Sign Options DOCUMENT REV. B Instruction Manual AGS-LED858 LED Series Sizes 1, 2, 3, 4 and 858 LED Series Sizes 1, 2, 3, 4 and DOCUMENT REV. B Instruction Manual AGS-LEDReference Figure 7 for LED array orientations Figure 8. LED Array Wiring, One Module SignsDOCUMENT REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 andReference Figure 7 for LED array orientations Figure 9. LED Array Wiring, Two Module SignsDOCUMENT REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 andReference Figure 7 for LED array orientations Figure 10. LED Array Wiring, Three Module SignsDOCUMENT REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 andReference Figure 7 for LED array orientations Figure 10. LED Array Wiring, Four Module SignsDOCUMENT REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 andReference Figure 7 for LED array orientations Figure 11. LED Array Wiring, Distance MarkerDOCUMENT REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and858 LED Series Sizes 1, 2, 3, 4 and DOCUMENT REV. B Instruction Manual AGS-LEDFigure 12a. Expanded left section of Figure DOCUMENT REV. B Instruction Manual AGS-LED858 LED Series Sizes 1, 2, 3, 4 and Figure 12b. Expanded right section of Figure DOCUMENT REV. B Instruction Manual AGS-LED858 LED Series Sizes 1, 2, 3, 4 and Figure 12c. Expanded top section of Figure DOCUMENT REV. B Instruction Manual AGS-LED858 LED Series Sizes 1, 2, 3, 4 and DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED SeriesSizes 1, 2, 3, 4 and DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED SeriesSizes 1, 2, 3, 4 and Figure 15. Concrete Foundation/Pad configurations: Two 4-ModuleSigns, Side by Side DOCUMENT 1025 REV. B Instruction Manual AGS-LED 858 LED SeriesSizes 1, 2, 3, 4 and 858 LED Series Sizes 1, 2, 3, 4 and 858 LED Series Sizes 1, 2, 3, 4 and Figure 18. Power Supply BoxDOCUMENT REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and Figure 21. Power Supply Wiring DiagramDOCUMENT REV. B Instruction Manual AGS-LED 858 LED Series Sizes 1, 2, 3, 4 and DOCUMMENT REV. B Instruction Manual AGS-LEDL858 AGS L858 AGS CCHALP 858 LED Series Sizes 1, 2, 3, 4 and DOCUMENT REV. B Instruction Manual AGS-LEDCCHALP Sign VA Sign Sign Current Range A, RMS Regulator SettingRegulator Setting Regulator SettingGreen FaultGreen DOCUMENT REV. B Instruction Manual AGS-LED DOCUMENT