radiators, hot water pipes, etc. Any lengths of tubing that are exposed to high ambient temperatures should be insulated to prevent condensation and/or significant liquid heat loss.

After ensuring that the system is free from the obstruction, that all valves are open, and the reservoir when avail- able is full, push the CONTROL POWER switch to the “ON” position. The pump should now be operating.

Process Water Flow, Units Without Reservoir (Optional)

Follow standard plumbing practices and local codes in making water connections. The Chiller inlet and outlet connections are 3/4”. Flexible hose and fittings are recommended for plumbing the system. A No. 20 mesh strainer should be installed on the Chiller inlet to prevent foreign particles from entering the system and should be cleaned monthly. Lines should be routed with as few bends as possible. Prevent lines from running near radiators, hot water pipes, etc. Any lengths of tubing that are exposed to high ambient temperatures should be insulated to prevent condensation and/or significant water heat loss.

Proper priming of the water lines is essential to prevent pump cavitation. Be certain all air has been purged from the lines before operating the pump for an extended period of time. Be sure to remove any loops in the lines that may trap air. The pump must have a supply of water with the level of the water above the inlet of the Chiller. The supply tank must feed the Chiller from the side of the tank below the water level (see Figure 2).

CHILLER

INLET

LINE

CHILLER W/O TANK

WATER

LEVEL

EXTERNAL RESERVOIR

CORRECT

CHILLER

 

CHILLER

 

INLET

INLET

 

 

LINE

LINE

 

 

 

CHILLER

WATER

CHILLER

LEVEL

W/O TANK

W/O TANK

 

 

EXTERNAL

 

 

RESERVOIR

 

WATER

LEVEL

EXTERNAL RESERVOIR

CHILLER

INLET

LINE

CHILLER W/O TANK

WATER

LEVEL

EXTERNAL RESERVOIR

WATER LEVEL IS

AIR CAN BE TRAPPED IN

WATER FEEDING FROM

BELOW CHILLER INLET

CHILLER INLET

TOP OF TANK

INCORRECT

INCORRECT

INCORRECT

FIGURE 2. EXTERNAL RESERVOIR WATER LEVEL

THERMOSTAT ADJUSTMENT

Standard Thermostat

The following procedure should be followed to adjust the standard thermostat:

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Cornelius CH 250, CH 251 Correct, Incorrect, Thermostat Adjustment, Process Water Flow, Units Without Reservoir Optional