
SECTION 5: TROUBLESHOOTING
ENGINE TROUBLESHOOTING
When Engine is Difficult To Start
| Cause | 
 | Countermeasures | 
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| Fuel is thick and doesn’t flow | - Check the fuel tank and fuel filter. | |
| 
 | - Remove water, dirt and other impurities. | |
| 
 | - | Check the fuel filter element for water, dirt , or other impurities, and | 
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 | replace the filter if necessary. | 
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| Air or water mixed in fuel system | - | If air is in the fuel filter or injection lines, the fuel pump will not work | 
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 | properly. To attain proper fuel injection pressure, check carefully for | 
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 | loosened fuel cap nut, etc. | 
| 
 | - Loosen air vent screw over fuel filter and fuel injection pump to eliminate | |
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 | all the air in the fuel system. | 
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| Thick carbon deposits on orifice of | - This is caused when water or dirt is mixed in the fuel. Clean the nozzle | |
| injection nozzle | 
 | injection piece, being careful not to damage the orifice. | 
| 
 | - Check to see if nozzle is working properly. If not, install a new nozzle. | |
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| Valve clearance is wrong | - Adjust valve clearance: | |
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 | Intake — 0.0098 in. (0.25mm) | 
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 | Exhaust — 0.0118 in. (0.3mm) | 
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| Leaking valves | - Grind valve | |
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| Fuel injection timing is wrong | - | Adjust injection timing. | 
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 | - The injection timing is 18° before top dead center. | |
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| Engine oil becomes thick in cold | - Change grade of oil according to the weather (ambient temperature). | |
| weather and engine cranks slowly. | 
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| Low compression | - Bad valve or excessive wear of rings, pistons and liners cause | |
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 | insufficient compression. Replace with new parts. | 
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| Battery is discharged and the engine | - Charge battery. | |
| will not crank | - In the winter, always remove battery from tractor, fully charge, and keep | |
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 | indoors. Install in tractor at time of use. | 
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