Dayton 3E219D Fuel And Air Line Replacement And Proper Routing, Nozzle, Maintenance Continued

Models: 2E511E 2E510E 3E219D

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FUEL AND AIR LINE REPLACEMENT AND PROPER ROUTING

Dayton Operating Instructions and Parts Manual

Models 2E510E, 2E511E, 3E218E, and 3E219D

Maintenance (Continued)

5. Place plastic hex-body into vise and

lightly tighten.

FUEL AND AIR LINE REPLACEMENT AND PROPER ROUTING

Combustion

Chamber NOZZLE

Burner

Strap

Photocell

Bracket

Air Line

Hose

Manual backgroundManual backgroundNozzle/

Adapter

Assembly

Fuel Line

Hose

6. Carefully remove nozzle from the

nozzle adapter using 5/8" socket

wrench.

Nozzle

Face

Nozzle

Sleeve

Nozzle

1.

Remove upper shell (see page 6).

2.

Remove side cover screws using

 

5/16" nut driver.

3.

Remove side cover.

4.

Inspect fuel and air line hoses for

 

cracks and/or holes. If fuel line hose

 

is damaged, disconnect from

 

nozzle adapter (see Figure 18, 19,

 

or 20) and from fuel filter (see

 

page 7). If air line hose is damaged,

 

disconnect from nozzle adapter

 

(see Figure 18, 19, or 20) and from

Figure 20 - Removing Air and Fuel Line Hoses (150,000 Btu/Hr Model Only)

NOZZLE

1.Remove upper shell (See page 6).

2.Remove fan (See page 6).

3.Remove fuel and air line hoses from nozzle assembly (See Figure 18, 19, or 20).

4.Turn nozzle assembly 1/4 turn to left and pull toward motor to remove (See Figure 21).

Burner Strap

Nozzle

Assembly

Figure 21 - Removing Nozzle Assembly, All Models

Nozzle Adapter

Air Line

Fitting

Fuel Line

Fitting

Figure 22 - Nozzle and Nozzle Adapter, All Models

7.Blow compressed air through face of nozzle. This will free any dirt in nozzle area.

8.Inspect nozzle sleeve for damage.

9.Replace nozzle into nozzle adapter until nozzle seats. Tighten 1/3 turn more using 5/8" socket wrench (40- 45 inch-pounds).

10.Attach nozzle assembly to burner strap.

11.Attach fuel and airline hoses to nozzle adapter assembly. See Fuel and Air Line Replacement and Proper Routing.

12.Replace fan (See page 6).

13.Replace fan guard and upper shell.

barb fitting on pump end cover

(see Figure 23).

5. Install new air and/or fuel line.

Attach one end of air line hose to

barb fitting on pump end cover

(see Figure 23) and the other end

to nozzle adapter (see Figure 18,

19, or 20). Attach one end of fuel

line hose to fuel filter (see page 7)

and the other end to nozzle

adapter (see Figure 18, 19, or 20).

Note: Route hoses as shown in

Figure 18, 19, or 20 according to

Model. Hoses are not to touch

photocell bracket.

6. Replace side cover.

7. Replace upper shell and fan guard

(see page 6).

Pump End Cover Barb Fitting

Barb

 

Fitting

 

Air Hose

 

40/60,000 Btu/Hr

115,000 Btu/Hr

Models

Model

Figure 23 - Air Hose to Barb Fitting

®

104447

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Dayton Fuel And Air Line Replacement And Proper Routing, Nozzle, Models 2E510E, 2E511E, 3E218E, and 3E219D