Delta AFE2000, C2000 Series manual Introduction, Application

Product Application

Industrial Automation BU, Delta Electronics, Inc.

Case	Application: Delta C2000 Series AC Motor Drive and AFE2000 Active Front-End Unit for Bridge
	Crane (Overhead Travelling Crane)
Issued by	Solution Center	Date	November, 2010	Pages	5
Applicable to	C2000 series AC motor drive, AFE2000 series active front-end unit
	crane, hoist, Delta AC motor drive, high-level field oriented control, built-in PLC, torque control,
Key words	reliability, AFE2000 active front-end, power quality, power improvement, power factor, harmonics,
	fast braking, brake resistor, current control PWM converter, switch rectifier, energy-saving
Introduction

A bridge crane (also known as an overhead travelling crane) finds wide application in warehouses, factories, docks, open storage yards, and more. A three-phase induction motor offers many benefits including simple structure, durability, low cost, and easy maintenance. If we employ a Delta AC motor drive to drive the induction motor rather than using a traditional drive, the crane’s malfunction rate decreases substantially. Moreover, if Delta’s AFE2000 series active front-end unit is employed, it saves the cost of purchasing a brake resistor and excessive energy is transformed into reusable energy through IGBT switch, which is fed back to the mains for other electronic devices. Delta’s AC motor drive and AFE2000 is an outstanding combination for bridge cranes.

Application

The bridge crane moves back and forth with four driving and passive wheels, but when the starting load is large, it is common to install more wheels to share the wheel load. An articulated device is needed for bridge cranes with more than four wheels. The device’s function is to balance out the load and distribute it evenly to each wheel. The motion is done by three independent pulling systems, as shown in [Figure 1]:

1.Trolley: To execute leftward and rightward movement along the cross-axis bridge (left/right).

2.Endtruck: To execute forward and backward movement along the long-axis runway (FWD, REV).

3.Hoist: To lift and lower the item (up/down).

[Figure 1]

The bridge crane hoist, unlike the trolley and the runway girder, has lower requirements for precision control, and it benefits a lot from the AC motor drive. Different from traditional drives, an AC motor drive offers more thorough

With solid experience and advanced technology, Delta’s IABU offers efficient and reliable solutions and service — we are your most trustworthy partner.

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