Delta Electronics DTV instruction sheet Instruction Sheet, Series Valve Temperature Controller

2007-05-25

Http://www.delta.com.tw/industrialautomation 5011664500-DVE0

Series Valve Temperature Controller

Instruction Sheet

Thanks you very much for choosing Delta DTV series valve temperature controller. Please read this instruction sheet before using your DTV to ensure proper operation. Keep this instruction handy for quick reference.

Warning

DANGER! CAUTION! ELECTRIC SHOCK! When the power is on, DO NOT touch the AC terminals in case an electric shock may occur. Make sure the power is disconnected when you check the input power.

DTV is an OPEN-TYPE device. If it will cause serious injury to workers or damage on other equipments when used in a dangerous environment, please make sure it is installed in an automatic safety protection device.

1.Always use recommended solder-less terminals: Fork terminal with isolation (M3 screw, Max. width 7.2mm). Please be sure to tighten them properly and make sure the wire is connected to the correct terminal.

2.Prevent dust or metallic debris from falling into the device and cause malfunction. DO NOT modify or uninstall DTV series without being permitted. DO NOT use empty terminals.

3.Keep away from high-voltage and high-frequency environment during installation in case of interference. Prevent using DTV in premises which contain:

(a)dust or corrosive gas; (b) high humidity and high radiation; (c) shock and vibration

4.The power has to be switched off when wiring or changing temperature sensor.

5.Make sure to use compensation wire which matches the thermocouple when extending or connecting the thermocouple wire.

6.Use wires with resistance when extending or connecting the platinum resistance sensor.

7.Keep the wire as short as possible when wiring a sensor to the temperature controller. Separate the power cable and load wire in order to prevent interference and induced noise.

8.DTV is an open-type device. Make sure to install it in an enclosure which prevents dust and humidity in case of an electric shock.

9.Make sure the power cables and signal device are installed correctly before switching on the power; otherwise serious damage may occur.

10.DO NOT touch the terminals or repair the device when the power is on; otherwise an electric shock may occur.

11.Please wait for one minute after the power is switched off to allow the capacitor to discharge. DO NOT touch the internal wiring within this period.

12.DO use dry cloth and DONOT use acid or alkaline liquid to clean the device.

Regulation Mode

Auto-tuning

(Set up when in PID control and RUN) Press V

Select the PID group (0 ~ 4) (4 groups of PID are available in PID control. n = 4: PID is auto-selected. See the next table.)

Press V

PD control offset

Press V

Heating hysteresis setting (Set up when in On/Off control)

Press V

Cooling hysteresis setting (Set up when in On/Off control)

Press V

/ Heating/cooling control cycle

Press V

Switch for valve feedback setting

Press V

Auto adjusting feedback value (Displayed when in valve feedback mode and STOP)

Press V

Time from valve fully closed to fully open

Press V

Valve DeadBand Setting

Operation Mode

	Use	to set up SV
Press		V
	Control loop RUN/STOP
Press		V

Start setting up patterns (Set up when in PID programmable control mode)

Press V

Set up the position of decimal point

(Not for thermocouple B, R, S type) Press V

Upper limit for alarm 1 (Adjustable when ALA1 is enabled)

Press V

Lower limit for alarm 1 (Adjustable when ALA1 is enabled)

Press V

Upper limit for alarm 2 (Adjustable when ALA2 is enabled)

Press V

Lower limit for alarm 2 (Adjustable when ALA2 is enabled)

Press V

Key-locked mode

Press V

Displaying and adjusting

Initial Setting Mode

Set up input type

Press V

Set up temperature unit

(Not displayed when in analog input mode)

Press V

Upper limit for the temperature range

Press V

Lower limit for the temperature range

Press V

Select control mode (Enter step editing when PID programmable control is selected. See the next table)

Press V

Select heating or cooling

Press V

Set up alarm mode 1

Press V

Set up alarm mode 2

Press V

Set up system alarm

Press V

Enable/disable communication

Continue the setup in	Press	V	Press	V
				Set up the link pattern.
	Set up from step 0 ~ step 7 in order		OFF = end of program
			Press	V
		Edit the temperature in step 7	Return to “select the pattern No. to be
	Press	V	edited”

Edit the time for step 7 (unit: hour/minute)

Press V

Following the actual number of steps

Output Control

DTV offers heating and cooling outputs.

In parameter , you can select either to operate heating control or cooling control. Select for heating

output and for cooling output.

Heating hysteresis				Cooling hysteresis		Output
	ON
		Heating		Cooling			Heating	Cooling
OFF					PV
									PV
			Set point
								Set point
Figure 1: Output operation when in On/Off control								Figure 2: PID control

Key-locked Function

: Lock all the keys on the panel. : Only SV can be modified.

: Only SV and auto/manual mode can be modified (The control mode has to be PID control).

Press and at the same time to unlock the keys.

Types of Temperature Sensors & Temperature Range

	Input Sensor Type	Register Value	Display	Range
0	~ 50mV analog input	17		-999 ~ 9,999
4	~ 20mA analog input	16		-999 ~ 9,999

Display, LED & Pushbuttons

PV: Present value

SV: Set value

%: Output percentage

AT: Auto-tuning indicator

A/M: Manual control indicator

OUT1/OUT2: Output indicator

ALM1/ALM2: Alarm output indicator Manual/auto mode switch key Selection/setup key

Switching page key Left-shifting the digit

Adjusting numbers

Specifications

Ordering information

DTV 1 2 3 4 5

Series name	DTV: Delta V series valve temperature
	controller

1 2 3 4	4896: 1/8 DIN W48 × H96 mm
Panel size
	9696: 1/4 DIN W96 × H96 mm
(W × H)

5R: Valve, relay output SPST (250VAC, 5A)

Press V

Upper limit adjusting with feedback output

(Displayed when in valve feedback mode)

Press V

Lower limit adjusting with feedback output

(Displayed when in valve feedback mode)

Press V

Adjusting PV offset Press V

Upper limit for control output

output percentage

(Displayed when in PID mode and manual RUN)

Press V

Output percentage of valve feedback

(Displayed when there is valve feedback)

Press V

D/A value of valve feedback (Displayed when there is valve feedback)

Press Z Back to top

write-in

Press V

Select ASCII/RTU communication format

Press V

Set up communication address

Press V

Set up baud rate

Press V

Set up data length

0 ~ 20mA analog input	15	-999 ~ 9,999
0V ~ 10V analog input	14	-999 ~ 9,999
0V ~ 5V analog input	13	-999 ~ 9,999
Platinum resistance (Pt100)	12	-200 ~ 600°C
Platinum resistance (JPt100)	11	-20 ~ 400°C
Thermocouple TXK type	10	-200 ~ 800°C
Thermocouple U type	9	-200 ~ 500°C
Thermocouple L type	8	-200 ~ 850°C
Thermocouple B type	7	100 ~ 1,800°C
Thermocouple S type	6	0 ~ 1,700°C
Thermocouple R type	5	0 ~ 1,700°C
Thermocouple N type	4	-200 ~ 1,300°C
Thermocouple E type	3	0 ~ 600°C

Power input	AC100 ~ 240V, 50/60Hz
Input power range	85% ~ 110%, rated voltage
Power consumption	Less than 5VA
	2-line, 7-segment LED, 4bits and 2 bits of valve openness display
Display
	PV in red, SV and valve openness in green.

Press V

Lower limit for control output Press Z Back to top

Press V

Set up stop bit Press Z Back to top

Thermocouple T type	2	-200 ~ 400°C
Thermocouple J type	1	-100 ~ 1,200°C
Thermocouple K type	0	-200 ~ 1,300°C

Input temperature	Thermocouple: K, J, T, E, N, R, S, B, L, U, TXK
	Platinum resistance: Pt100, JPt100
sensor
	Analog input: 0 ~ 5V, 0 ~ 10V, 0 ~ 20mA, 4 ~ 20mA, 0 ~ 50mA
Control method	PID, PID programmable control, manual, On/Off
Control output type	Relay output: SPST, Max. load 250V, 5A resistive load
Display scale	1 digit after the decimal point, or no decimal point
Sampling cycle	Analog input: 0.15 sec; thermocouple/platinum resistance: 0.4 sec
Vibration resistance	10 ~ 55Hz 10m/s2 3 axes 10 min.
Shock resistance	Max. 300m/s2 3 axes 6 directions, 3 times each

Select the PID group: The user can select one of the 4 groups. When n = 4, the program will automatically select the PID group that is the closest to the SV.

	Select the PID group (n = 0~4)		Set up the temperature SV for		Set up the temperature SV for
Press Z PID group 0 ~ 3		PID group 0		PID group 3
		Press	V	Press	V
			Set up the proportion band for		Set up the proportion band for
		PID group 0		PID group 3
		Press	V	Press	V

Note 1: The current input is built-in with a 249Ω precision resistor. See “How to Set up Current Input” section.

Note 2: The default setting is Pt100 input.

Note 3: To display the decimal point, you have to set up the parameter (in the operation mode). The decimal point display is available for all modes except for thermocouple B, R, and S type.

Note 4: The range for analog input is -999 ~ 9,999. Take 0 ~ 20mA for example, -999 refers to 0mA input and 9,999 refers to 20mA input. If we change the range into 0 ~ 2,000, 0 will thus refer to 0mA input and 2,000 refers to 20mA input (1 display scale = 0.01mA).

Alarm Output

DTV offers 2 groups of alarm outputs and 17 modes for each group under the initial setting mode. When the PV exceeds or falls below SV, the alarm output will be enabled. See the table below for the 17 alarm output modes.

Ambient temperature	0°C ~ +50°C
Storage temperature	-20°C ~ +65°C
Operation altitude	Less than 2,000m
Ambient humidity	35% to 80% RH (non-condensing)

Setting up Parameters

Switching Modes: DTV is in the operation mode when the power is switched on, displaying PV and SV. Press for

more than 3 seconds to enter the initial setting mode. Press for less than 3 seconds in the operation mode to enter

the regulation mode. Press once in the regulation or initial setting mode to return to the operation mode.

Selecting parameters: In the operation, regulation or initial setting mode, press to select parameters for setup.

Set up the Ti value for PID group 0

Press V

Set up the Td value for PID group 0

Press V

Set up the integration offset for PID group 0, AT auto-setting

Pres Z PD control offset

Set up the Ti value for PID group 3

Press V

Set up the Td value for PID group 3

Press V

Set up the integration offset for PID group 3, AT auto-setting

Press Z PD control offset

Mode	Alarm Type	Alarm Output Operation
0	No alarm	Off
1	Alarm output is enabled when the temperature reaches upper and lower limits.	ON
		OFF
	Alarm will be enabled when the PV exceeds SV + AL-H or falls below SV - AL-L.		AL-L	SV	AL-H
2	Alarm output will be enabled when the temperature reaches the upper limit.	ON
		OFF
	Alarm will be enabled when the PV exceeds SV + AL-H.			SV	AL-H
3	Alarm output is enabled when the temperature reaches the lower limit.	ON
		OFF
	Alarm will be enabled when the PV falls below SV – AL-L.			SV
			AL-L
4	Alarm output will be enabled when the PV is between SV + AL-H and SV – AL-L.	ON
		OFF

Setting up number parameters: Find the parameters to be set up or modified. Use to modify the settings.

Press to move to the desired digit to be modified and the digit will flash. Press to complete and save the setting.

Setting up non-number parameters: Find the parameter to be set up or modified and use to modify the

setting. The parameter will flash at this time. Press to complete and save the setting.

Regulation	Press	for less than 3 secs	Operation	Press	for more than 3 secs	Initial Setting
Mode			Mode			Mode
		Press			Press

Editing patterns and steps: In parameter , select for editing. Take pattern 0 for example:

		Select the pattern No. to be			Edit the temperature in step 0		Select the actual number of
edited						steps in the program
			Select No. Z	Press V		Press V
Press V			Select OFF
Leave pattern and step editing					Edit the time for step 0		Set up the number of
	V			(unit: hour/minute)		additional cycles (0 ~ 99)

			AL-L	SV AL-H
5	Alarm output is enabled when the temperature reaches the absolute value of the upper	ON
	and lower limits.	OFF
	Alarm will be enabled when the PV exceeds AL-H or falls below AL-L.		AL-L	AL-H
	Alarm output is enabled when the temperature reaches the absolute value of the upper	ON
6	limit.	OFF
	Alarm will be enabled when the PV exceeds AL-H.			AL-H
7	Alarm output is enabled when the temperature reaches the absolute value of the lower	ON
	limit.	OFF
	Alarm will be enabled when the PV falls below AL-L.		AL-L