35,000, 50,000, And 55,000 Btu/Hr H.S.I. Series
PORTABLE FORCED AIR HEATERS
SERVICE
PROCEDURES
Continued
NOZZLE
1. | Remove upper shell (see page 6). |
2. | Remove fan (see page 6). |
3. | Remove fuel and air line hoses from |
| nozzle assembly (see Figure 11). |
4. | Turn nozzle adapter 1/4 turn to left and |
Combustion
Chamber
Nozzle |
|
Adaptor | Nozzle |
Bracket | |
| Adapter |
Nozzle Face
Nozzle Seal
Nozzle
Nozzle Adapter
Air Line
Fitting
Fuel Line Fitting
Figure 13 - Nozzle and Nozzle Adapter
| pull toward motor to remove (see Fig- |
| ure 13). |
5. | Place nozzle adapter into vise and |
| lightly tighten. |
6. | Carefully unscrew nozzle from the |
| nozzle adapter using 5/8" socket |
| wrench (see Figure 14). |
7. | Blow compressed air through face of |
| nozzle. This will free any dirt in |
| nozzle area. |
8. | Inspect nozzle seal for damage. |
9. | Replace nozzle into nozzle adapter un- |
Figure 12 - Removing Nozzle Assembly
PUMP ROTOR
(Procedure if Rotor is Binding)
1. | Remove upper shell (see page 6). |
2. | Remove filter end cover screws using |
| 5/16" |
3. | Remove filter end cover and air filters. |
4. | Remove pump plate screws using 5/16" |
| |
5. | Remove pump plate. |
Insert
Blade
Pump Plate
Air Intake Filter
Filter End
Cover
Rotor
Air Output
Filter
Fan Guard
| til nozzle seats. Tighten 1/3 turn more |
| using 5/8" socket wrench |
| pounds). |
10. | Attach nozzle assembly to burner strap. |
11. Attach and route fuel and airline hoses | |
| to nozzle assembly as shown (see Fig- |
| ure 11). Route photocell wires as shown |
| in Figure 11. |
12. | Replace fan (see page 6). |
13. | Replace fan guard and upper shell (see |
| page 6). |
Combustion
Chamber
Nozzle/
Adapter
Assembly
Photocell
Wires
Air Line Hose
Fuel Line
Hose
Figure 11 - Removing Air and Fuel Line Hoses
6. | Remove rotor, insert, and blades. |
7. | Check for debris in pump. If debris is |
| found, blow out with compressed air. |
8. | Install insert and rotor. |
9. | Check gap on rotor. Adjust to .003"/.004" |
| if needed (see Figure 15). |
| Note: Rotate rotor one full turn to in- |
| sure the gap is .003"/.004" at tightest |
| position. Adjust if needed. |
10. | Install blades, pump plate, air filters, |
| and filter end cover. |
11. | Replace fan guard and upper shell. |
12. | Adjust pump pressure (see Pump Pres- |
| sure Adjustment, page 6). |
| Note: If rotor is still binding, proceed |
| as follows. |
13. | Perform steps 1 through 6 above. |
14. | Place fine grade sandpaper (600 grit) on |
| flat surface. Sand rotor lightly in “figure |
| 8” motion four times (see Figure 16). |
15. | Reinstall insert and rotor. |
16. | Perform steps 10 through 12 above. |
Figure 14 - Rotor Location
Gap Adjusting Screw
.003"/.004" Gap Measured With Feeler Gauge
Rotor
Blade
Gap Adjusting
Screw
Figure 15 - Gap Adjusting Screw Locations
Sandpaper
Figure 16 - Sanding Rotor
8 | 102388 |