OWNER’S MANUAL
SERVICE
PROCEDURES
Continued
NOZZLE (RJ70)
1.Remove upper shell (see Upper Shell Removal, page 8).
2.Remove fan (see Fan, page 8).
3.Remove fuel and air line hoses from burner head.
4.Remove spark plug wire from spark plug.
5.Remove spark plug from burner head using 13/16"
6.Remove three screws using 5/16" nut- driver and remove burner head from combustion chamber.
7.Place burner head into vise and lightly tighten.
8.Carefully remove nozzle from burner head using 5/8" socket wrench (see Fig- ure 19).
| Burner Head |
Combustion | Spark |
Chamber | Plug |
| Wire |
Screw Spark Plug
Fuel Line Hose
Air Line
Hose
Figure 18 - Removing Burner Head
Nozzle Face
Nozzle Seal
Nozzle
Burner Head
Fuel Line
Fitting
Air Line Fitting
Figure 19 - Removing Nozzle
9.Blow compressed air through face of nozzle. This will free any dirt in nozzle area.
10.Inspect nozzle seal for damage.
11.Replace nozzle into burner head and tighten firmly
12.Attach burner head to combustion chamber.
13.Install spark plug in burner head.
14.Attach spark plug wire to spark plug.
15.Connect and route fuel line hose and air line hose to burner head. See Fuel and Air Line Replacement and Proper Routing, page 10.
16.Replace fan (see Fan, page 8).
17.Replace fan guard and upper shell (see Upper Shell Removal, page 8).
PUMP ROTOR
(Procedure if Rotor is Binding)
1.Remove upper shell (see Upper Shell Removal, page 8).
2.Remove filter end cover screws using 5/16"
3.Remove filter end cover and air filters.
4.Remove pump plate screws using 5/16"
5.Remove pump plate.
6.Remove rotor, insert, and blades.
7.Check for debris in pump. If debris is found, blow out with compressed air.
8.Install insert and rotor.
9.Check gap on rotor. Adjust to 0.08/0.10 mm if needed (see Figure 21). Note: Rotate rotor one full turn to in- sure the gap is 0.08/0.10 mm at tight- est position. Adjust if needed.
Blade
Pump Plate
Air Intake Filter
Filter End
Cover
Insert | Rotor |
| |
| Air Output |
| Filter |
OTOR | PFA/P 056 |
Fan Guard
Figure 20 - Rotor Location
10.Install blades, pump plate, air filters, and filter end cover.
11.Replace fan guard and upper shell.
12.Adjust pump pressure (see Pump Pres- sure Adjustment, page 8).
Note: If rotor is still binding, proceed as follows.
13.Perform steps 1 through 6, column 1.
14.Place fine grade sandpaper (600 grit) on flat surface. Sand rotor lightly in “figure 8” motion four times (see Figure 22).
15.Reinstall insert and rotor.
16.Perform steps 10 through 12.
Gap Adjusting Screw
Blade
0.08/0.10 mm
Gap Measured
With Feeler
Gauge
Rotor
Gap Adjusting Screw
Figure 21 - Gap Adjusting Screw Locations
Sandpaper
Figure 22 - Sanding Rotor
104950 | 11 |