OWNER’S MANUAL
SERVICE
PROCEDURES
Continued
FUEL FILTER
1.Remove side cover screws using 5/16"
2.Remove side cover.
3.Pull upper fuel line off fuel filter neck.
4.Carefully pry bushing and fuel filter out of fuel tank.
5.Wash fuel filter with clean fuel and re- place in tank.
6.Attach upper fuel line to fuel filter neck.
7.Replace side cover (see Figure 9).
IGNITOR (RJ45)
1. | Remove upper shell and fan guard (see |
| Upper Shell Removal, page 8). |
2. | Remove fan (see Fan, page 8). |
3. | Remove side cover screws with a 5/16" |
| nut driver. Remove side cover (see Fig- |
| ure 9). |
4. | Disconnect ignitor wires from ignition |
| control assembly (see Figure 10). Pull |
| the ignitor wires up through the hole in |
| the lower shell. |
5. | Disconnect fuel line hose and air line |
| hose. Remove photocell from photocell |
| bracket (see Figure 10). |
6. | Remove combustion chamber. Stand |
| combustion chamber on end with nozzle |
| adapter bracket on top (see Figure 11). |
Combustion
Chamber
Air Line
Hose
Fuel
Line
Hose
Photocell
Bracket
Photocell
Assembly
Side Cover
Nozzle
Adapter
Bracket
Ignitor
Ignitor Wires (Gray)
Ignition
Control
Assembly
Fuel Filter
Side Cover | Upper Fuel Line |
Figure 9 - Fuel Filter Removal
7. Remove ignitor screw with a 1/4" nut |
driver. Carefully remove ignitor from |
nozzle adapter bracket. |
CAUTION:Donotbendorstrike ignitor element. Handle with care.
8. | Carefully remove replacement ignitor |
| from styrofoam packing. |
9. | Carefully guide ignitor into opening in |
| nozzle adapter bracket. Do not strike |
| ignitor element. Attach ignitor to nozzle |
| adapter bracket with screw using a 1/4" |
| nut driver (see Figure 11). Torque 1800 |
| to 3500 grams/centimeters. Do not over |
| torque. |
10. | Replace combustion chamber. |
11. | Route the ignitor wires back down |
| through the hole in the lower shell. |
| Connect wires to the ignition control |
Figure 10 - Disconnecting Ignitor Wires from Ignition Control Assembly
| Ignitor | |
| Screw | |
| Ignitor | |
Ignitor | Nozzle | |
Photocell Element | ||
Adapter | ||
Bracket | Bracket |
assembly. See Wiring Diagrams, page |
12, for correct terminal locations. |
12. Replace side cover (see Figure 9). |
Combustion Chamber
Nozzle Adapter Bracket Opening
13. | Connect and route fuel line hose and |
| air line hose to nozzle assembly. See |
| Fuel and Air Line Replacement and |
| Proper Routing, page 10. |
14. | Replace photocell in photocell bracket. |
| Route wires between hoses and back |
| down through the hole in the lower shell |
| with ignitor wires (see Figure 10). |
15. | Replace fan (see Fan, page 8). |
16. | Replace fan guard and upper shell (see |
| Upper Shell Removal, page 8). |
Figure 11 - Ignitor Replacement
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