Desa RJ70 Fuel Filter, IGNITOR RJ45, Service Procedures, Continued, Upper Shell Removal, page

Models: RJ70 RJ45

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FUEL FILTER

OWNER’S MANUAL

SERVICE

PROCEDURES

Continued

FUEL FILTER

1.Remove side cover screws using 5/16" nut-driver (see Figure 9).

2.Remove side cover.

3.Pull upper fuel line off fuel filter neck.

4.Carefully pry bushing and fuel filter out of fuel tank.

5.Wash fuel filter with clean fuel and re- place in tank.

6.Attach upper fuel line to fuel filter neck.

7.Replace side cover (see Figure 9).

IGNITOR (RJ45)

1.

Remove upper shell and fan guard (see

 

Upper Shell Removal, page 8).

2.

Remove fan (see Fan, page 8).

3.

Remove side cover screws with a 5/16"

 

nut driver. Remove side cover (see Fig-

 

ure 9).

4.

Disconnect ignitor wires from ignition

 

control assembly (see Figure 10). Pull

 

the ignitor wires up through the hole in

 

the lower shell.

5.

Disconnect fuel line hose and air line

 

hose. Remove photocell from photocell

 

bracket (see Figure 10).

6.

Remove combustion chamber. Stand

 

combustion chamber on end with nozzle

 

adapter bracket on top (see Figure 11).

Combustion

Chamber

Air Line

Hose

Fuel

Line

Hose

Photocell

Bracket

Photocell

Assembly

Side Cover

Nozzle

Adapter

Bracket

Ignitor

IGNITOR (RJ45)Upper Shell Removal, page 8). Ignitor Wires Fuel and Air Line Replacement andProper Routing, page 10. (Gray)

Ignition

Control

Assembly

Fuel Filter

Side Cover

Upper Fuel Line

Figure 9 - Fuel Filter Removal

7. Remove ignitor screw with a 1/4" nut

driver. Carefully remove ignitor from

nozzle adapter bracket.

Manual backgroundCAUTION:Donotbendorstrike ignitor element. Handle with care.

8.

Carefully remove replacement ignitor

 

from styrofoam packing.

9.

Carefully guide ignitor into opening in

 

nozzle adapter bracket. Do not strike

 

ignitor element. Attach ignitor to nozzle

 

adapter bracket with screw using a 1/4"

 

nut driver (see Figure 11). Torque 1800

 

to 3500 grams/centimeters. Do not over

 

torque.

10.

Replace combustion chamber.

11.

Route the ignitor wires back down

 

through the hole in the lower shell.

 

Connect wires to the ignition control

Figure 10 - Disconnecting Ignitor Wires from Ignition Control Assembly

 

Ignitor

 

Screw

 

Ignitor

Ignitor

Nozzle

Photocell Element

Adapter

Bracket

Bracket

assembly. See Wiring Diagrams, page

12, for correct terminal locations.

12. Replace side cover (see Figure 9).

Combustion Chamber

Nozzle Adapter Bracket Opening

13.

Connect and route fuel line hose and

 

air line hose to nozzle assembly. See

 

Fuel and Air Line Replacement and

 

Proper Routing, page 10.

14.

Replace photocell in photocell bracket.

 

Route wires between hoses and back

 

down through the hole in the lower shell

 

with ignitor wires (see Figure 10).

15.

Replace fan (see Fan, page 8).

16.

Replace fan guard and upper shell (see

 

Upper Shell Removal, page 8).

Figure 11 - Ignitor Replacement

Continued

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Desa RJ70 Fuel Filter, IGNITOR RJ45, Service Procedures, Continued, Upper Shell Removal, page, Proper Routing, page