OPERATION

WARNING: To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing accessories, before adjusting or when making repairs. An accidental start-up can cause injury.

Proper Hand Position (Fig. 7)

WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.

Proper hand position requires one hand on the motor base with the other hand on the motor cap.

Inserting the Motor into the Fixed Base (Fig. 1–3)

1.Open the locking lever (H) on the base.

2.If the depth adjustment ring (B) is not on the motor, thread the depth adjustment ring (B) onto the motor until the ring is positioned as shown. Insert the motor into the base by aligning the groove on the back of the motor with the guide pins (L) on the base. Slide the motor down until the depth adjustment ring (B) snaps into place.

3.Adjust the depth of cut by turning the depth adjustment ring (B). Refer to Adjusting the Depth of Cut.

4.Close the locking lever (H) when the desired depth is achieved. For information on setting the cutting depth, Refer to Adjusting the Depth of Cut.

Motor Quick Release (Fig. 2)

1.Open the locking lever (H) on the base.

2.Grasp the base with one hand, depressing both quick release tabs (A).

3.With the other hand, grasp and pull motor from the base.

Bit Installation and Removal (Fig. 5)

SELECTING THE BIT

WARNING: Projectile hazard. Only use bits with 1/4" (6.4 mm) shanks. Smaller shank bits will not be secure and could become loose during operation.

These laminate trimmers are equipped with a 1/4" (6.4 mm) diameter collet which accepts bits having 1/4" (6.4 mm) diameter shanks. Bits are not included but are available as an

FIG. 1

C

FIG. 2

A

 

 

 

B

 

L

 

G

H

 

 

D

I

 

P

 

 

M

 

 

 

 

 

 

S

 

 

 

R

 

 

F

 

 

E

 

J

 

N

 

 

 

 

 

O

FIG. 3

KK

QO

accessory.

WARNING: Do not use bits with a diameter in excess of 1" (25.4 mm) in this tool.

INSTALLING THE BIT

NOTE: The bit shank and chuck should be clean and free of dust, wood residue and grease before assembling.

1.Remove the motor unit from the base. Refer to Motor Quick Release (if needed).

2.Clean and insert the bit shank into the collet until the end of the shank bottoms. Then withdraw the bit approximately 1/16” (1.6 mm).

3.Press and hold the spindle lock button (D). Tighten the collet nut securely with the supplied 17 mm open-end wrench (V).

NOTE: As an alternative to the spindle lock button, a thin 10 mm wrench can be used on the flats (T) of the spindle (F).

To remove the bit, reverse the procedure. If the bit will not remove easily, lightly tap the bit shank with a wrench.

Collets (Fig. 1)

NOTE: Never tighten the collet nut (O) without first installing a bit in it. Tightening an empty collet nut, even by hand, can damage the collet (N).

Locking Lever Adjustment (Fig. 2)

Excessive force should not be used to clamp the locking lever (H). Using excessive force may damage the base.

When the locking lever is clamped, the motor should not move in the base.

Adjustment is needed if the locking lever will not clamp without excessive force or if the motor moves in the base after clamping.

ADJUSTING THE LOCKING LEVER’S CLAMPING FORCE

FIG. 4

FIG. 5

C

V

D

T

1.Open the locking lever (H).

2.Using a 2.5 mm hex wrench (not included) turn the locking lever adjustment screw (M) in small increments.

Turning the screw clockwise tightens the lever, while turning the screw counterclockwise loosens the lever.

Centering the Subbase (Fig. 1)

If you need to adjust, change, or replace the subbase, a centering tool is recommended. Refer to Accessories. The centering tool consists of a cone and a pin.

ADJUSTING THE SUBBASE

1.Loosen but do not remove the subbase screws (K) so the subbase moves freely.

2.Insert the pin into the collet and tighten the collet nut.

3.Insert the motor into the base and clamp the locking lever on the base.

4.Place a centering cone tool, available as an accessory at additional cost, on the pin and lightly press down on the cone until it stops. This will center the subbase.

5.While holding down on the cone, tighten the subbase screws (K).

Connecting To Power Source

CAUTION: Before connecting tool to power source, check to see that the switch is in the “OFF” position. Also, check the power circuit to see that it is the same as that shown on specification plate of the tool.

Starting and Stopping the Motor (Fig. 1, 4)

CAUTION: Before starting the tool, clear the work area of all foreign objects. Also keep firm grip on tool to resist starting torque.

CAUTION: To avoid personal injury and/or damage to finished work, always allow the power unit to come to a COMPLETE STOP before putting the tool down.

To turn unit on, pull the on/off switch (C) up. To turn the unit off, depress the switch back down into the motor housing. Refer to Figure 4.

Adjusting the Depth of Cut (Fig. 6)

1.Select and install the desired bit. Refer to Bit Installation and Removal.

2.Assemble base to motor, ensuring base is attached to the depth adjustment ring. Place laminate trimmer on the work piece.

3.Open the locking lever (H) and turn the depth adjustment ring (B) until the bit just touches the work piece. Turning the ring clockwise raises the cutting head while turning it counterclockwise lowers the cutting head.

4.Turn the micro adjustment scale (G) clockwise until the 0 on the scale lines up with the pointer on the quick release tab (A).

5.Turn the depth adjustment ring until the pointer lines up with desired depth of cut marking on the micro adjustment scale.

NOTE: Each mark on the adjustable scale represents a depth change of 1/64" or .015" (0.4 mm) and one full (360º) turn of the ring changes the depth 0.5" (12.7 mm).

6.Close the locking lever (H) to lock the base.

Using an Edge Guide (Fig. 2)

An edge guide is included with your laminate trimmer for use with non-piloted bits on curved or straight applications.

1.Remove the screw (S) in the back of the fixed base.

2.Slide edge guide into edge guide slot (Q) on back of fixed base. Tighten hardware. NOTE: To remove the edge guide, reverse the above procedure. After removing edge guide, always replace the screw (S) into the storage hole on the back of the base to prevent it from being lost.

Direction of Feed (Fig. 8)

The direction of feed is very important when trimming and can make the difference between a successful job and a ruined project. The figures show the proper direction of feed for some typical cuts. A general rule to follow is to move the laminate trimmer in a counterclockwise direction on an outside cut and a clockwise direction on an inside cut.

SHAPING THE OUTSIDE EDGE OF A PIECE OF STOCK

1.Shape the end grain, left to right

2.Shape the straight grain side moving left to right

3.Cut the other end grain side

4.Finish the remaining straight grain edge

NOTE: Make several light passes instead of one heavy pass for better quality work.

Troubleshooting

For assistance with your tool, visit our website at visit www.dewalt.com or call 1-800-4-DEWALT

(1-800-433-9258).

MAINTENANCE

WARNING: To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing accessories, before adjusting or when making repairs. An accidental start-up can cause injury.

Cleaning

WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this.

WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Accessories

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT recommended accessories should be used with this product.

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-DEWALT (1-800-433-9258) or visit our website: www.dewalt.com.

FIG. 6

FIG. 7

B

G

H

FIG. 8

2

1

4

3

Repairs

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement) should be performed by a DEWALT factory service center, a DEWALT authorized service center or other qualified service personnel. Always use identical replacement parts.

Register Online

Thank you for your purchase. Register your product now for:

WARRANTY SERVICE: Registering your product will help you obtain more efficient warranty service in case there is a problem with your product.

CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof of purchase.

FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer Safety Act.

Register online at www.dewalt.com/register.

Three Year Limited Warranty

DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4-DEWALT (1-800-433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty is the only warranty offered by DEWALT, and any implied warranties shall not apply. DEWALT will not be responsible for any incidental or consequential damages. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you.

In addition to the warranty, DEWALT tools are covered by our:

1 YEAR FREE SERVICE

DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year after purchase.

90 DAY MONEY BACK GUARANTEE

If you are not completely satisfied with the performance of your DEWALT Power Tool, Laser, or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questions asked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4-DEWALT (1-800-433-9258) for a free replacement.

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DeWalt DWE6000 instruction manual Operation, Maintenance

DWE6000 specifications

The DeWalt DWE6000 is a powerful and versatile tool designed for professional woodworkers and DIY enthusiasts alike. This laminator router stands out for its exceptional performance, durability, and user-friendly features, making it an essential addition to any workshop.

One of the defining characteristics of the DWE6000 is its robust motor. With a 1.25 HP motor that delivers a no-load speed of 16,000 to 27,000 RPM, users can expect efficient and precise routing. This range of speeds allows for versatility in various applications, from edge profiling to intricate designs. The motor is also equipped with electronic speed control, maintaining a consistent speed under load, thus providing reliable performance no matter the task at hand.

The lightweight design of the DWE6000 enhances user comfort, allowing for extended use without fatigue. Weighing only 4.9 lbs, it's easy to maneuver and control, making it ideal for both horizontal and vertical routing tasks. Additionally, the ergonomic handles offer a comfortable grip, ensuring excellent control and stability when working on detailed projects.

One of the standout features of the DWE6000 is its adjustable depth control system. The precision depth adjustment system features a large, easy-to-read scale and allows for quick adjustments, ensuring accuracy in every cut. This feature is particularly beneficial for applications requiring consistent depth over multiple passes, which is common in molding and trimming work.

In terms of safety, the DWE6000 has several built-in features. The soft start technology reduces the risk of sudden jolts, providing a smoother operation when starting the tool. Moreover, it comes with an integrated electronic brake that stops the bit quickly after the switch is released, enhancing overall safety during use.

The DWE6000 also supports a variety of collet sizes, offering adaptability with different bit sizes. This flexibility allows woodworkers to use the router for a wider range of applications, including decorative edges, joinery, and template work.

Overall, the DeWalt DWE6000 is an outstanding router that combines power, precision, and comfort. Its robust motor, thoughtful design, and versatile features make it a suitable choice for anyone looking to achieve professional-quality results in their woodworking projects. Whether you're a seasoned pro or a hobbyist, the DWE6000 can help you elevate your craft with its reliable performance and ease of use.