GRIZZLY
Operator’s Manual
GRIZZLY 52, 27 KOH/968999588
GRIZZLY 60, 27 KOH/968999590
Page
CONTENTS
English-4
INTRODUCTION
Congratulations
General
Driving and Transport on Public Roads
Good Service
Manufacturing Number
Please have these available when ordering spare parts
INTRODUCTION
SYMBOLS AND DECALS
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx
xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
SYMBOLS AND DECALS
remove safety
remove key before
Manual
Safety Instructions
SAFETY
General Operation
SAFETY
Operate machine only in daylight or good artificial light
Slope Operation
Personal Safety Equipment
SAFETY
Children
SAFETY
Maintenance
The engine and the exhaust system, become very hot during operation
Risk for burns if touched
Safe Handling of Gasoline
Use protective glasses for maintenance work
General Maintenance
SAFETY
Risk of sparking
SAFETY
English-15
IMPORTANT INFORMATION
Transport
SAFETY
Customer responsibilities
Roll over Protection system ROPS
SAFETY
CONTROLS
Controls
Tracking
1. Steering Control Levers
CONTROLS
4. Blade switch
2. Hour Meter
3. Parking Brake
CONTROLS
6. Fuses
5. Ignition Switch
CONTROLS
7. Refueling
CONTROLS
The engine and the exhaust system, become very hot during operation
Risk for burns if touched
9. Seat Adjustment Lever
8. Fuel Shut Off Valve
10. Choke Control
CONTROLS
11. Throttle Control
12. Lifting Lever for the Mower Deck
IMPORTANT INFORMATION Always use the high position to transport
CONTROLS
Accessories
Pump release valves
Tracking
IMPORTANT INFORMATION Only rotate valve ¼ - ½ turn to release system
OPERATION
Operation
Training
To move forward and backward
Roll bar and safety belt
Before Starting
Starting the Engine
The seat belt must be used when the roll bar is in upright position
OPERATION
Depress the control for disengaging the mower deck
Steering controls in the outward, locked neutral position
Set the throttle
Set the choke control
Open the fuel valve
Turn to the start position
English-29
OPERATION
11. Gradually pull choke control back when the engine has started
IMPORTANT INFORMATION
To start an engine with a weak battery
To attach jumper cables
To remove cables, reverse order
OPERATION
The mower deck’s anti-scalp rollers should be evenly adjusted
Ensure that no one is near mower when engaging blade switch
Running
OPERATION
OPERATION
Operating on hills
IMPORTANT INFORMATION
Mowing Tips
OPERATION
Stopping the Engine
Moving by Hand
OPERATION
IMPORTANT INFORMATION
No adjustments or maintenance to be carried out unless
the engine stopped the ignition key removed
the parking brake activated
OPERATION
Maintenance
MAINTENANCE
Maintenance Schedule
Before performing any service or adjustment checklist
Place the Blade-switch in the disengaged position
Turn the ignition switch to “OFF” position and remove the key
Engage the parking brake
Battery
Always use protective glasses when handling the battery
To clean battery and terminals
Replacing battery
Checking the Safety System
Ignition System
Fitting the wrong spark plug type can damage the engine
MAINTENANCE
Checking and Adjusting the Throttle Cable
Checking and Adjusting the Choke Cable
Checking the Engine’s Cooling Air Intake
MAINTENANCE
MAINTENANCE
Checking and Adjusting the Throttle Cable
Checking and Adjusting the Choke Cable
Checking the Engine’s Cooling Air Intake
Servicing Precleaner
Service Paper Element
Replacing the Air Filter - Kohler Engine
MAINTENANCE
Air Filter Maintenance
Do not use compressed air to clean the air
Do not tap filter to clean this could cause
Allow engine and exhaust system to cool at least two 2 minutes
Filter replacement
Air filter indicator optional
MAINTENANCE
IMPORTANT INFORMATION
Replacing the Fuel Filter
Checking the Fuel Pump’s Air Filter
Checking Tire Pressures
MAINTENANCE
Checking the Parking Brake
Checking the V-belts
Deck belt
MAINTENANCE
Deck belt installation for 60 decks
Deck belt installation
MAINTENANCE
Pump belt
MAINTENANCE
MAINTENANCE
Checking the Blades
IMPORTANT INFORMATION
Blade replacement
Do not use lower grade hardware than specified
MAINTENANCE
IMPORTANT INFORMATION
Adjusting the Mower Deck
Before performing any service or adjustment checklist
2. Place the Blade switch in the disengaged position
3. Turn ignition switch to “OFF” position and remove the key
Adjust Anti-scalp rollers with the mower on a flat level surface
To adjust anti-scalp rollers
Engine oil cooler
MAINTENANCE
Cleaning and Washing
Use protective glasses when cleaning and washing
Removal and installation of caster wheel
Caster Wheels
LUBRICATION
Lubrication
General
Lubrication Schedule
Lubricating the Cables
Shaft Bushings and Linkage
Lubricating in Accordance with the Lubrication Schedule
LUBRICATION
Avoid skin contact wash with soap and water in case of spills
3. Engine Oil, Kohler Engine Changing the Engine Oil
LUBRICATION
IMPORTANT INFORMATION
LUBRICATION
Checking the Oil Level
IMPORTANT INFORMATION
Oil Recommendations
Oil Type
Temperature range expected before next oil change
LUBRICATION
8. Mower Deck Height Adjuster
4. Throttle and Choke Cables, Lever Bearings
5. Front Wheel Mount
6. Front Wheel Bearings
9. Belt Adjuster, Mower Deck
10. Steering Control Shafts Tip the driver’s seat
11. Mower Deck Struts
LUBRICATION
12. Changing the Oil Filter
LUBRICATION
TROUBLE SHOOTING GUIDE
Trouble Shooting Guide
Problem
Cause
TROUBLE SHOOTING GUIDE
English-64
TROUBLE SHOOTING GUIDE
Uneven mowing results
Service
STORAGE
Storage
Winter Storage
WIRING DIAGRAM
English-67
TECHNICAL DATA
Technical Data
Grizzly
Engine
Overall dimensions
Equipment
Productivity
TECHNICAL DATA
TECHNICAL DATA
Technical Data
Grizzly
Grizzly
TECHNICAL DATA
Overall dimensions
Grizzly
Grizzly
TECHNICAL DATA
Technical Data
Grizzly
Grizzly
TECHNICAL DATA
Overall dimensions
Grizzly
Grizzly
TECHNICAL DATA
Technical Data
Grizzly
Engine
TECHNICAL DATA
Overall dimensions
Grizzly
Equipment
Torque Specifications
Accessories
TECHNICAL DATA
CONFORMITY CERTIFICATES
Conformity Certificates
USA requirements
CE requirements
SERVICE JOURNAL
Service Journal
Delivery Service
Action
After the First 5-8 Hours
SERVICE JOURNAL
1. Change engine oil
English-79
25-Hour Service
SERVICE JOURNAL
Action
Date, mtr reading, stamp, sign
50-Hour Service
SERVICE JOURNAL
Action
Date, mtr reading, stamp, sign
100-Hour Service
SERVICE JOURNAL
Action
Date, mtr reading, stamp, sign
300-Hour Service
SERVICE JOURNAL
Action
Date, mtr reading, stamp, sign
At Least Once Each Year
SERVICE JOURNAL
Action
Date, mtr reading, stamp, sign
SERVICE JOURNAL
Action
Date, mtr reading, stamp, sign
English-85
Black BearTM, Kodiak & Grizzly Mowers
WARRANTY
DIXON ZTR PRO SERIES COMMERCIAL / RESIDENTIAL WARRANTY POLICY
Page
Part No. 539 131266R01
09/25/07