Manuals / Dixon / Lawn and Garden / Lawn Mower

Dixon 27 KOH/968999588, 30 KOH/968999592, 30 KOH/968999591, 30 KOH/968999627 Pump belt, Maintenance

Models: GRIZZLY 72 GRIZZLY 52 GRIZZLY 60 27 KOH/968999590 27 KOH/968999588 27 KOH/968999626 30 KOH/968999627 30 KOH/968999591 30 KOH/968999592

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MAINTENANCE

Pump belt

Check belt every 100 hours for excessive wear.

To replace belt. Relieve tension on the deck belt and remove deck belt from clutch. See “ Deck belt” section. Loosen bolt on the clutch tie down and rotate out of the way.

Using a ½" drive ratchet inserted into the square hole in the pump idler arm relieve the tension on the pump belt and remove belt.

To reinstall belt: Swing pump idler pulley toward engine to route belt around it. Then route belt around the pulley for left pump ﬁrst (right hand pulley in the illustration).

Reinstall idler spring and use the ratchet to rotate idler so the belt may be installed all the way around the last pulley.

8011-623

Slackening the belt tension

8011-624

Belt routing, hydraulic pumps

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Dixon 27 KOH/968999588, 30 KOH/968999592, 30 KOH/968999591, 30 KOH/968999627, 27 KOH/968999626 manual Pump belt, Maintenance

Contents

Operator’s Manual GRIZZLYGRIZZLY 52, 27 KOH/968999588 GRIZZLY 60, 27 KOH/968999590Page CONTENTS English-4 Congratulations INTRODUCTIONGeneral Driving and Transport on Public RoadsManufacturing Number Good ServicePlease have these available when ordering spare parts INTRODUCTIONXxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx SYMBOLS AND DECALSIMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxxremove safety SYMBOLS AND DECALSremove key before ManualSafety Instructions SAFETYGeneral Operation Operate machine only in daylight or good artiﬁcial light SAFETYSlope Operation Personal Safety EquipmentSAFETY SAFETY ChildrenThe engine and the exhaust system, become very hot during operation MaintenanceRisk for burns if touched Safe Handling of GasolineUse protective glasses for maintenance work General MaintenanceSAFETY Risk of sparking SAFETYEnglish-15 IMPORTANT INFORMATION TransportSAFETY Customer responsibilities Roll over Protection system ROPSSAFETY Controls CONTROLSTracking 1. Steering Control LeversCONTROLS 2. Hour Meter 4. Blade switch3. Parking Brake CONTROLS6. Fuses 5. Ignition SwitchCONTROLS CONTROLS 7. RefuelingThe engine and the exhaust system, become very hot during operation Risk for burns if touched8. Fuel Shut Off Valve 9. Seat Adjustment Lever10. Choke Control CONTROLS12. Lifting Lever for the Mower Deck 11. Throttle ControlIMPORTANT INFORMATION Always use the high position to transport CONTROLSPump release valves AccessoriesTracking IMPORTANT INFORMATION Only rotate valve ¼ - ½ turn to release systemOperation OPERATIONTraining To move forward and backwardBefore Starting Roll bar and safety beltStarting the Engine The seat belt must be used when the roll bar is in upright positionDepress the control for disengaging the mower deck OPERATIONSteering controls in the outward, locked neutral position Set the throttleOpen the fuel valve Set the choke controlTurn to the start position English-29OPERATION 11. Gradually pull choke control back when the engine has startedIMPORTANT INFORMATION To attach jumper cables To start an engine with a weak batteryTo remove cables, reverse order OPERATIONEnsure that no one is near mower when engaging blade switch The mower deck’s anti-scalp rollers should be evenly adjustedRunning OPERATIONOPERATION Operating on hillsIMPORTANT INFORMATION OPERATION Mowing TipsMoving by Hand Stopping the EngineOPERATION IMPORTANT INFORMATIONthe engine stopped the ignition key removed No adjustments or maintenance to be carried out unlessthe parking brake activated OPERATIONMaintenance MAINTENANCEMaintenance Schedule Place the Blade-switch in the disengaged position Before performing any service or adjustment checklistTurn the ignition switch to “OFF” position and remove the key Engage the parking brakeAlways use protective glasses when handling the battery BatteryTo clean battery and terminals Replacing batteryIgnition System Checking the Safety SystemFitting the wrong spark plug type can damage the engine MAINTENANCEChecking and Adjusting the Choke Cable Checking and Adjusting the Throttle CableChecking the Engine’s Cooling Air Intake MAINTENANCEChecking and Adjusting the Throttle Cable MAINTENANCEChecking and Adjusting the Choke Cable Checking the Engine’s Cooling Air IntakeService Paper Element Servicing PrecleanerReplacing the Air Filter - Kohler Engine MAINTENANCEDo not use compressed air to clean the air Air Filter MaintenanceDo not tap ﬁlter to clean this could cause Allow engine and exhaust system to cool at least two 2 minutesAir ﬁlter indicator optional Filter replacementMAINTENANCE IMPORTANT INFORMATIONChecking the Fuel Pump’s Air Filter Replacing the Fuel FilterChecking Tire Pressures MAINTENANCEChecking the V-belts Checking the Parking BrakeDeck belt MAINTENANCEDeck belt installation for 60 decks Deck belt installationMAINTENANCE MAINTENANCE Pump beltMAINTENANCE Checking the BladesIMPORTANT INFORMATION Do not use lower grade hardware than speciﬁed Blade replacementMAINTENANCE IMPORTANT INFORMATIONBefore performing any service or adjustment checklist Adjusting the Mower Deck2. Place the Blade switch in the disengaged position 3. Turn ignition switch to “OFF” position and remove the keyTo adjust anti-scalp rollers Adjust Anti-scalp rollers with the mower on a ﬂat level surfaceEngine oil cooler MAINTENANCEUse protective glasses when cleaning and washing Cleaning and WashingRemoval and installation of caster wheel Caster WheelsLubrication LUBRICATIONGeneral Lubrication ScheduleShaft Bushings and Linkage Lubricating the CablesLubricating in Accordance with the Lubrication Schedule LUBRICATION3. Engine Oil, Kohler Engine Changing the Engine Oil Avoid skin contact wash with soap and water in case of spillsLUBRICATION IMPORTANT INFORMATIONLUBRICATION Checking the Oil LevelIMPORTANT INFORMATION Oil Type Oil RecommendationsTemperature range expected before next oil change LUBRICATION4. Throttle and Choke Cables, Lever Bearings 8. Mower Deck Height Adjuster5. Front Wheel Mount 6. Front Wheel Bearings10. Steering Control Shafts Tip the driver’s seat 9. Belt Adjuster, Mower Deck11. Mower Deck Struts LUBRICATIONLUBRICATION 12. Changing the Oil FilterTrouble Shooting Guide TROUBLE SHOOTING GUIDEProblem CauseEnglish-64 TROUBLE SHOOTING GUIDEUneven mowing results TROUBLE SHOOTING GUIDESTORAGE ServiceStorage Winter StorageEnglish-67 WIRING DIAGRAMTechnical Data TECHNICAL DATAGrizzly EngineEquipment Overall dimensionsProductivity TECHNICAL DATATechnical Data TECHNICAL DATAGrizzly GrizzlyOverall dimensions TECHNICAL DATAGrizzly GrizzlyTechnical Data TECHNICAL DATAGrizzly GrizzlyOverall dimensions TECHNICAL DATAGrizzly GrizzlyTechnical Data TECHNICAL DATAGrizzly EngineOverall dimensions TECHNICAL DATAGrizzly EquipmentTorque Speciﬁcations AccessoriesTECHNICAL DATA Conformity Certiﬁcates CONFORMITY CERTIFICATESUSA requirements CE requirementsService Journal SERVICE JOURNALDelivery Service ActionSERVICE JOURNAL After the First 5-8 Hours1. Change engine oil English-79SERVICE JOURNAL 25-Hour ServiceAction Date, mtr reading, stamp, signSERVICE JOURNAL 50-Hour ServiceAction Date, mtr reading, stamp, signSERVICE JOURNAL 100-Hour ServiceAction Date, mtr reading, stamp, signSERVICE JOURNAL 300-Hour ServiceAction Date, mtr reading, stamp, signSERVICE JOURNAL At Least Once Each YearAction Date, mtr reading, stamp, signAction SERVICE JOURNALDate, mtr reading, stamp, sign English-85Black BearTM, Kodiak & Grizzly Mowers WARRANTYDIXON ZTR PRO SERIES COMMERCIAL / RESIDENTIAL WARRANTY POLICY Page 09/25/07 Part No. 539 131266R01