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Eaton Electrical SPI9000 , Warnings, Cautions and Notices

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SPI9000 Inverter Unit FI9 – FI14 User Manual

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For more information visit:

www.EatonElectrical.com

MN04004002E

September 2006

Warnings, Cautions and Notices

Read this manual thoroughly and make sure you understand the procedures before you

attempt to install, set up, or operate this Cutler-Hammer

®

SPI9000 Inverter Unit from Eaton’s

electrical business.

Warnings

WARNING

Only a competent electrician may carry out the electrical

installation.

WARNING

The components of the power unit of the inverter are live when the

SPI9000 inverter is connected to DC supply. Coming into contact

with this voltage is extremely dangerous and may cause death or

severe injury. The control unit is isolated from mains potential.

WARNING

The supply and motor terminals are live when the inverter is

connected to DC supply, even if the motor is not running.

WARNING

The control I/O-terminals are isolated from the mains potential.

However, the relay outputs and other I/O-terminals may have

dangerous control voltage present even when the inverter unit is

disconnected from the DC supply.

WARNING

The inverter has a large capacitive leakage current.

WARNING

If the inverter is used as a part of a machine, the machine

manufacturer is responsible for providing the machine with a main

switch (EN 60204-1).

WARNING

Only spare parts delivered by Eaton can be used.

Contents

Main SPI9000 Inverter Unit FI9 FI14 Page Important Notice Please Read Table of Contents List of Figures List of Tables Safety Denitions and Symbols Warnings, Cautions and Notices Page Page Chapter 1 Overview Receiving and Inspection S P I 0 1 6 A 0 4A 1 N 1 Storage Maintenance Technical Data Page SPI9000 Inverter Unit FI9 FI14 User Manual 1-4 Page 1-6 Table 1-4: Technical Information Table 1-4: Technical Information, continued 1-8 Table 1-5: DC Currents for 465 800V DC Supply Voltage Table 1-6: DC Currents for 640 1100V DC Supply Voltage Chapter 2 Mounting Dimensions 2-2 Figure 2-2: SPI9000 FI10 Inverter Dimensions Table 2-2: SPI9000 FI10 Inverter Dimensions Figure 2-3: SPI9000 FI12 Inverter Dimensions Table 2-3: SPI9000 FI12 Inverter Dimensions Fan Cooling Page 2-6 Table 2-5: Mounting Space Requirements Table 2-6: Required Cooling Air MN04004002E For more information visit: www.EatonElectrical.com 3-1 Chapter 3 Power Wiring The following wiring diagrams show the supply and motor connections. Figure 3-1: FI9/FI10 Basic Wiring Diagram with Charging 3-2 Figure 3-2: FI9/FI10 Basic Wiring Diagram without Charging MN04004002E For more information visit: www.EatonElectrical.com 3-3 Figure 3-3: FI12 Basic Wiring Diagram with Charging 3-4 Figure 3-4: FI12 Basic Wiring Diagram without Charging MN04004002E For more information visit: www.EatonElectrical.com 3-5 Figure 3-5: FI13 Basic Wiring Diagram with Charging 3-6 Figure 3-6: FI13 Basic Wiring Diagram without Charging MN04004002E For more information visit: www.EatonElectrical.com 3-7 Figure 3-7: FI14 Basic Wiring Diagram with Charging 3-8 Figure 3-8: FI14 Basic Wiring Diagram without Charging Power Connections Page Inverter Supply and Motor Cables 380 500V AC Table 3-4: Cable Sizes for 380 500V AC 3-12 Terminal Sizes 380 500V AC Table 3-5: Terminal Sizes for 380 500V AC Inverter Supply and Motor Cables 525 690V AC Table 3-6: Cable Sizes for 525 690V AC 3-14 Terminal Sizes 525 690V AC Table 3-7: Terminal Sizes for 525 690V AC Installation Instructions Page Cable Installation and the UL Standards Cable and Motor Insulation Checks Page Chapter 4 Control Wiring Control Wiring Details MN04004002E For more information visit: www.EatonElectrical.com 4-3 Figure 4-5: Option Board A9 Wiring Diagram Figure 4-6: Option Board A2 Wiring Diagram Control Cables MN04004002E For more information visit: www.EatonElectrical.com 4-5 Galvanic Isolation Barriers Figure 4-8: Galvanic Isolation Barriers 4-6 Table 4-2: Control I/O Terminal Signals on Option Board A9 Digital Input Signal Inversions Page MN04004002E For more information visit: www.EatonElectrical.com 4-9 Figure 4-11: Jumper Selection for Option Board A9 Page Chapter 5 Menu Information Keypad Operation Indicators on the Keypad Display Page Keypad Pushbuttons 5-4 Table 5-5: Button Descriptions Menu Navigation Monitor V1 V14 5-6 Figure 5-4: Keypad Navigation Chart Page Page Page Page Page Page Page Page Table 5-10: System Menu Functions 5-16 Table 5-10: System Menu Functions, continued Page Page Page Page Page Page Page Page Page Page Page Page Page Page Further Keypad Functions Page Chapter 6 Start-Up Sequence of Operation Page Page Appendix A Fault Codes SPI9000 Inverter Unit FI9 FI14 User Manual A-2 Page A-4 Table A-1: Fault Codes (Continued) Page Page Page Company Information