Single-Compressor Module

Maintenance

 

 

4.6Changing the Second-Stage Separator Element

To replace the second-stage separator element:

1.Turn off and isolate the Compressor from all power sources.

2.Turn off the gas supply.

3.Vent the system to 0 psig. Follow applicable safety procedures and codes.

4.Loosen the separator element by turning it counterclockwise with a strap wrench.

5.Remove the separator element. Verify the gasket is removed with the separator.

6.Inspect the separator block for contaminants and remove any debris.

7.Apply a small amount of oil to the gasket and internal "O" ring on the new separator element.

8.Install the element on the separator block; turn clockwise to tighten.

9.Return the Compressor Package to service.

10.Check for leaks at all fittings that have been disturbed

5.0Troubleshooting

This section offers tips for troubleshooting.

5.1Troubleshooting Guide

Refer to Table 6 for recommended solutions to typical problems.

Table 4

Troubleshooting

Problem

 

Recommended Actions

Low Inlet

 

• Closed gas inlet valve.

 

 

Gas Pressure

• Restricted or insufficient gas supply.

Fault

 

• Blocked inlet filter/screen (located internally on the Compressor Module inlet block).

 

 

High Oil

 

• Blocked air flow across oil cooler.

 

• Ensure cooling fans are operating when the unit is running and up to temperature; at

Temperature

approximately 180°F (82°C), fans should start to run at minimum speed.

Fault

 

 

• Ensure adequate oil level in first-stage separator (see 4.3 - Oil Service on page 19).

 

 

 

 

High Discharge

• Restricted discharge and bypass valve fault.

Pressure Fault

 

VFD Fault

 

• The drive LED will display the specific fault (see Table 7).

Table 5

VFD fault codes and descriptions

Code

 

Description

UU

 

Insufficient voltage

OU

 

Excessive voltage

OI.AC

 

Excessive motor current (instantaneous condition)

It.AC

 

Excessive motor current (overload condition)

Oh1, Oh2

 

Excessive heat sink temperature

Ph

 

Loss of AC supply phase

22

2008SSD-34 (5/11)

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Emerson SZV22, SZO22 Changing the Second-Stage Separator Element, Troubleshooting Guide, VFD fault codes and descriptions