Emerson XDR user manual 6.6Hard-PipedConnection Sizes, 6.5.1Brazing Preparations, Top View

Piping

6.5.1Brazing Preparations

The assembly and connection means used for piping in the Liebert XD system are similar to those used for conventional refrigeration systems. All piping should be installed with high-temperature brazed joints. Soft soldering is not recommended.

After the holding charge has been vented and before brazing, wrap a wet rag around the copper con- nections before removing the caps to prevent internal component damage. A torch can be used to remove the caps over the ends of the supply and return lines.

During brazing, the lines must be filled with flowing dry nitrogen to prevent excessive oxidation and scale formation inside the piping. Prevailing good refrigeration practices must be employed for piping supports, leak testing, dehydration and charging. Failure to use good system practices may result in damage to the system. Refer to the ASHRAE refrigeration handbook for general good-practice refrigeration.

6.5.2Recommended Piping Size

Connect the main pipes between the Liebert XDR branch piping and the Liebert XDP or Liebert XDC according to Table 1. Elbows and restrictions must be minimized to ensure good fluid flow.

See Table 1 below for recommended pipe sizes and Figure 3 for piping segment locations.

Table 1 Branch piping sizes for pumped refrigerant loop

Pipe Function	Size / Equivalent Pipe Length
From Liebert XDR supply to supply line of	1/2" OD (0.430" ID) for lengths up to 10 feet (3m)
Liebert XDP/Liebert XDC	7/8" OD (0.545" ID) for lengths over 10 feet but less than 25 feet (3-7.6m)
From Liebert XDR return to return line of	7/8" OD (0.545" ID) for lengths up to 10 feet (3m)
Liebert XDP/Liebert XDC	1-1/8" OD (1.025" ID) for lengths over 10 but less than 25 feet (3-7.6m)

NOTE

To minimize the amount of pumped refrigerant required, do NOT oversize the piping.

See Figure 14 for piping recommendations for hard-piping between the Liebert XDR and the header system.

6.6Hard-Piped Connection Sizes

The supply piping for the refrigeration circuit is 1/2" OD copper pipe. The return piping for the circuit is 7/8" OD copper.

The Liebert XDR modules that are intended for hard-piping connections will have copper caps sol- dered in place and a holding charge of nitrogen.

Figure 14 Piping location and connection sizes—modules with hard-piped connections

1-5/16" (33mm)

1-1/2" (38mm)

5-7/8" (149mm)

	TOP VIEW
Refrigerant	(Rear of Cabinet)
	Schrader Valve
Return Line

1-1/8" Refrigerant (29mm) Supply Line

2-1/8" (54mm)

6-1/2" (165mm)

23-1/2" (597mm)

16