Troubleshooting

Troubleshooting

Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank.

The following table lists some of the common causes of trouble. Do Not attempt to service or replace major items or any items that call for special timing of adjustments procedures (such as valves, governor, etc.). Have this work done by your Engine Service Dealer.

Note: When disconnecting electrical connectors Do Not pull on the wires to separate the connectors.

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Starter does not crank.

1.

PTO is engaged.

1.

Disengage the PTO.

 

2.

Speed control lever is are not in neutral

2.

Ensure the speed control lever is in the

 

 

lock position.

 

neutral lock position.

 

3.

OPC levers are released.

3.

Depress OPC levers.

 

4.

Battery does not have a full charge.

4.

Charge the battery. See Check

 

 

 

 

Battery Charge and Recommended

 

 

 

 

Jump Starting Procedure sections in

 

 

 

 

Maintenance.

 

5.

Electrical connections are corroded, loose

5.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

6.

Fuse is blown.

6.

Replace the blown fuse.

 

7.

Relay or switch is defective.

7.

Contact an Authorized Service Dealer.

 

 

 

 

 

Engine will not start, starts hard, or fails to

1.

Fuel tank is empty.

1.

Fill the fuel tank.

keep running

2.

Fuel shutoff valve is closed.

2.

Open the fuel shutoff valve.

 

 

3.

The throttle and choke are not in the

3.

Be sure the throttle control is midway

 

 

correct position.

 

between the “SLOW” and “FAST”

 

 

 

 

positions, and the choke is in the “ON”

 

 

 

 

position for a cold engine or the “OFF”

 

 

 

 

position for a warm engine.

 

4.

Dirt in fuel filter.

4.

Replace the fuel filter.

 

5.

Dirt, water, or stale fuel is in the fuel

5.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

6.

Air cleaner is dirty.

6.

Clean or replace the air cleaner element.

 

7.

Electrical connections are corroded, loose

7.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

8.

Relay or switch is defective.

8.

Contact an Authorized Service Dealer.

 

9.

Faulty spark plug.

9.

Clean, adjust or replace spark plug.

 

10.

Spark plug wire is not connected.

10.

Check the spark plug wire connection.

 

 

 

 

 

Engine loses power

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Air cleaner is dirty.

2.

Clean or replace the air cleaner element.

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

Cooling fins and air passages for the

4.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

5.

Vent hole in the fuel cap is plugged.

5.

Clean or replace the fuel cap.

 

6.

Dirt in fuel filter.

6.

Replace the fuel filter.

 

7.

Dirt, water, or stale fuel is in the fuel

7.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

 

 

 

 

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Exmark 4500-528 manual Troubleshooting, Problem Possible Cause Corrective Action
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4500-528 specifications

The Exmark 4500-528 is a formidable piece of equipment in the realm of professional landscaping and lawn maintenance. Renowned for its robust build and high-performance capabilities, this zero-turn mower is engineered for efficiency, agility, and maneuverability, making it an ideal choice for both commercial landscapers and passionate homeowners.

One of the standout features of the Exmark 4500-528 is its powerful engine. It is equipped with a reliable engine option that delivers impressive horsepower, allowing for faster mowing speeds and better handling of various terrains. The mowers are designed to tackle even the toughest grass conditions, making them suitable for large lawns and challenging landscapes.

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Operator comfort is another hallmark of the Exmark 4500-528. The mower features a comfortable, adjustable seat, allowing users to maintain optimal posture during extended mowing sessions. With intuitive controls and a user-friendly interface, operators can easily manage the mower's numerous functions, including speed adjustments and deck height settings.

In terms of durability, the Exmark 4500-528 is built to last. Its heavy-duty frame and high-quality components ensure that it can withstand the rigors of professional use. The mower's tires are designed for traction and stability on various surfaces, enhancing its performance in different weather conditions.

Another impressive characteristic of the Exmark 4500-528 is its fuel efficiency. It is designed to maximize fuel economy while maintaining powerful performance, reducing operational costs for users. Additionally, the ease of maintenance associated with the mower ensures that it remains in top working condition with minimal effort.

Lastly, the Exmark 4500-528 is equipped with cutting-edge technologies, including improved steering control and enhanced safety features. These advancements not only make operations smoother but also enhance the safety of the operator and bystanders.

In summary, the Exmark 4500-528 is a premier zero-turn mower that combines power, precision, comfort, and durability, making it an essential asset for anyone serious about lawn care. Whether for commercial purposes or personal use, this mower delivers exceptional performance and extensive versatility.
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