Maintenance

Check Condition Of Belts

Service Interval: Every 40 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Check pump and PTO drive belts.

3.Belts are spring tensioned and no adjustment is necessary. See Pump Drive Belt Tension and Replacement sections in Adjustments.

Lubricate Grease Fittings

Note: See chart for service intervals.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Lubricate fittings with one to two pumps of NGLI grade #2 multi-purpose gun grease.

Refer to the following chart for fitting locations and lubrication schedule.

Lubrication Chart

 

Fitting

Initial

Number of

Service

Locations

Pumps

Places

Interval

1.

Hitch

2

4

40 Hours

and Cylinder

 

 

 

Pivots

 

 

 

2.

Fold

2

2

100 Hours

Pivot Pin

 

 

 

3.

Fold

2

2

Yearly

Lock Pin

 

 

 

4.

Rear

*0

1

*Yearly

Caster Pivot

 

 

 

5.

Belt

1

2

Yearly

Idlers

 

 

 

6.

Motion

1

2

Yearly

Control

 

 

 

Pivots

 

 

 

7.

Transfer

1

4

Yearly

Spring Ends

 

 

 

8.

Dual

2

1

40 Hours

Tail Wheel

 

 

 

Pivot (if

 

 

 

applicable)

 

 

 

*See step 3 for special lubrication instructions on the rear caster pivots and the Lubricate Rear Caster Wheel Hub section for special lubrication instructions on the rear casters wheel hub.

3.Lubricate front caster pivots once a year. Remove hex plug and cap. Thread grease zerk in hole and pump with grease until it oozes out around top bearing. Remove grease zerk and thread plug back in. Place cap back on.

Lubricate Rear Caster Wheel Hub(s)

Service Interval: Yearly

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

 

Figure 10

1. Seal guard

2. Spacer nut with wrench

 

flats

2.Remove caster wheel from caster forks.

3.Remove seal guards from the wheel hub.

4.Remove one of the spacer nuts from the axle assembly in the caster wheel. Note that thread locking adhesive has been applied to lock the

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Exmark 720000 & Higher manual Check Condition Of Belts, Lubricate Grease Fittings, Lubricate Rear Caster Wheel Hubs