Maintenance

Maintenance Service

Maintenance Procedure

Interval

 

 

 

Every 4,000 hours

• Change engine coolant. Dex-Cool©extended life coolant (orange color)

Monthly

• Check the battery charge.

 

 

 

• Grease the fold lock pin.

 

• Grease the rear caster pivot.

 

• Grease the belt idlers.

Yearly

• Grease the motion control pivots.

• Grease the transfer spring ends.

 

 

• Lubricate the caster wheel hub(s).

 

• Lubricate the motion control shaft.

 

• Change the hydraulic filter.

 

 

Periodic Maintenance

Check Engine Oil Level

Service Interval: Before each use or daily

1.Stop engine and wait for all moving parts to stop. Make sure unit is on a level surface.

2.Tilt seat forward and raise hood to gain access to access to engine area.

3.Check with engine cold.

4.Clean area around dipstick. Remove dipstick and wipe oil off. Reinsert the dipstick and push it all the way down into the tube. Remove the dipstick and read the oil level.

5.If the oil level is low, wipe off the area around the oil fill cap, remove cap and fill to the “FULL” mark on the dipstick. Use oil as specified in Engine Owner’s Manual. Do Not overfill.

Important: Do Not operate the engine with the oil level below the “LOW” (or “ADD”) mark on the dipstick, or over the “FULL” mark.

Check Engine Coolant Level

Service Interval: Before each use or daily

1.Stop engine and wait for all moving parts to stop. Make sure machine is on a level surface.

2.Tilt seat up and tilt hood forward to gain access to the cooling area.

3.Check with engine cold.

4.View coolant level in overflow bottle on the left side of the engine. Coolant level should be at the indicator line on the overflow bottle.

5.If the coolant level is low, remove the cap to the overflow bottle and fill to the indicator line. Use coolant specified in Specifications section.

Note: Units should only be filled with Dex-Cool©extended life coolant, which can be identified by its orange color.

WARNING

Engine coolant is hot and pressurized and radiator and surrounding parts are hot. Spray or steam from hot, pressurized liquid in the engine cooling system and touching a hot radiator may cause severe burns.

Allow the engine to cool completely before removing the radiator cap or servicing any component of the cooling system.

CAUTION

Engine coolant is toxic. Swallowing coolant can cause poisoning.

Do Not swallow.

Keep out of reach of children and pets.

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Exmark Diesel manual Check Engine Oil Level, Check Engine Coolant Level