Contents

 

Introduction

3

Safety

5

Safety Alert Symbol

5

Safe Operating Practices

5

Safety and Instructional Decals

10

Specifications

14

Model Numbers

14

Systems

14

Dimensions

16

Torque Requirements

16

Product Overview

17

Operation

17

Controls

17

Pre-Start

19

Operating Instructions

19

Transporting

21

Maintenance

23

Recommended Maintenance Schedule(s)

23

Periodic Maintenance

24

Check Engine Oil Level

24

Check Engine Coolant Level

24

Change Engine Coolant

25

Check Battery Charge

25

Check Safety Interlock System

26

Check Rollover Protections Systems (Roll

 

Bar) Pins

27

Check Seat Belt

27

Check for Loose Hardware

27

Service Air Cleaner

27

Change Engine Oil

27

Check Hydraulic Oil Level

28

Check Tire Pressures

28

Check Condition Of Belts

28

Lubricate Grease Fittings

29

Lubricate Rear Caster Wheel Hub(s)

29

Lubricate Brake Handle Pivot

30

Lubricate Brake Rod Bushings

30

Lubricate Motion Control Bronze

 

Bushings

30

Lubricate Motion Control Shaft

30

Lubricate Steering Linkage Rod Ends

31

Change Fuel Filter

31

Change Hydraulic System Filter

31

Check Wheel Hub Locknuts

32

Thread Locking Adhesives

32

Dielectric Grease

32

Adjustments

33

Pump Drive Belt Tension

33

Pump Drive Belt Replacement

33

Alternator Belt Tension

33

Park Brake Adjustment

33

Motion Control Linkage Adjustment

34

Reverse Indicator Adjustment

35

Weight Transfer Spring Adjustment

35

Rear Caster Pivot Bearings Pre-Load

 

Adjustment

36

Cleaning

37

Clean Engine Cooling System

37

Waste Disposal

37

Troubleshooting

38

Schematics

40

4

Page 4
Image 4
Exmark Diesel manual Contents