Maintenance

Lubrication Chart

Fitting

Initial

Number of

Service

Locations

Pumps

Places

Interval

1. Deck and

1

2

50 hours

Pump Idler

 

 

 

Pivot

 

 

 

2. Front

1

2

25 hours

Caster Axles

 

 

 

Figure 21

1. Engine

2. Expansion tank

 

 

Check Tire Pressures

Service Interval: Every 50 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Check tire pressure in drive tires.

3.Inflate drive tires to 13 psi (90 kPa).

4.Check tire pressure in caster tires.

5.Inflate caster tires to 13 psi (90 kPa).

Check Condition Of Belts

Service Interval: Every 50 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Remove left and right belt shields on deck and lower the deck to inspect deck drive belt.

3.Check under machine to inspect the pump drive belt.

Note: No adjustments are required for belt tension.

Lubricate Grease Fittings

Note: See chart for service intervals.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Lubricate fittings with one to two pumps of NGLI grade #2 multi-purpose gun grease.

Refer to the following chart for fitting locations and lubrication schedule.

Check Spark Plugs

Service Interval: Every 200 hours

Remove spark plugs, check condition and reset gaps, or replace with new plugs. See Engine Owner’s Manual.

Change Fuel Filter

Service Interval: As required

A fuel filter is installed between the fuel tank and the engine. Replace when necessary.

Replacement Filters

Kawasaki

Kawasaki

 

P/N 49019-7005

 

 

Note: It is important to reinstall the fuel line hoses and secure with plastic ties the same as they were originally installed at the factory to keep the fuel line away from components that could cause fuel line damage.

Replace Emissions Air Intake Filter

Service Interval: Every 500 hours

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Exmark E-Series manual Check Tire Pressures, Check Condition Of Belts, Lubricate Grease Fittings, Check Spark Plugs