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Ferris Industries To avoid damaging belts, DO NOT, PRY BELTS OVER PULLEYS, BELT REMOVAL & REPLACEMENT, A A, DB C, Figure 49. Mower PTO Belt, Figure 48. Remove Lift Pedal

Models: 5000/61R 5000/72 5000/72R IS5000Z/C31D IS5000Z/C31DCE IS5000Z/D34 IS5000ZC31D61CE

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Troubleshooting, Adjustment & Service

BELT REMOVAL & REPLACEMENT

To avoid damaging belts, DO NOT

PRY BELTS OVER PULLEYS.

Mower Drive Belt Removal & Replacement

1.Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key.

2.See Figure 48. Remove the hairpin clip and clevis pin and remove the deck lift foot pedal. Lift the floor plate to gain access to the PTO drive belt.

3.Remove the mower deck guards.

4.Loosen the spring compression nut (B, Figure 49) to release the belt tension.

5.Slide the drive belt over the edge of the spring- loaded idler pulley and remove belt from all pulley grooves.

6.Remove the old belt and replace with a new one. Make sure the V-side of the belt runs in the pulley grooves (Figure 50).

7.Install the drive belt on the gearbox pulley, the spin- dle pulleys and idler pulleys. Tighten the spring com- pression nut (B, Figure 49) until the belt tension spring (A, Figure 49) is compressed to 1-5/8” (4,12cm) long.

8.Lower the floor pan and reinstall the deck lift foot pedal, clevis pin and hairpin clip. Make sure the deck lift lock bar is located as shown in Figure 48.

9.Reinstall the mower deck guards and secure with the 5/16” hardware previously removed.

10.Run the mower under no-load condition for approxi- mately 5 minutes to break in the belt.

A

B

Figure 48. Remove Lift Pedal

A.Clevis Pin

B.Deck Lift Lock Bar

B

A

Figure 49. Mower PTO Belt

A.Belt Tension Spring

B.Spring Compression Nut

DB C

AA

D

D

A

Figure 50. Mower PTO Belt Routing

A.	Spindle Pulley	C.	Spring-loaded Idler Pulley
B.	PTO Drive Belt	D.	Stationary Idler Pulley

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Contents

Mower Deck: IMPORTANT LC—1 International Symbols LC—8 IDENTIFICATION NUMBERS Tractor I.D. tag Mower Deck I.D. tag Engine Serial Number North American Models TRAINING PREPARATION OPERATION SLOPE OPERATION Do Not CHILDREN EMISSIONS MAINTENANCE AND STORAGE Page GENERAL Decal - Danger Part No WARNING Decal - Warning Please take a moment and familiarize yourself with the name, location, and B A G H Figure 1. CONTROL FUNCTIONS A. Ground Speed Control Levers DDiesel Model B. Glow Plug Indicator (Diesel) C. PTO (Power Take Off) Switch D. Throttle Control DGas Model SAFETY INTERLOCK SYSTEM Operational SAFETY Checks Page GENERAL OPERATING SAFETY CHECKS BEFORE STARTING OPERATING ON SLOPES CAN BE DANGEROUS Diesel Model Only STARTING THE ENGINE (Diesel Model) STOPPING THE TRACTOR & ENGINE DRIVING THE TRACTOR DO NOT TOW RIDER BASIC DRIVING ADVANCED DRIVING STORAGE (Diesel model) Temporary Storage (30 Days Or Less) Long Term Storage (Longer Than 30 Days) STARTING AFTER LONG TERM STORAGE STORAGE (Gas Model) CHECK TIRE PRESSURES Tire Pressure Figure 13. Checking Tire Pressure DIESEL MODEL GAS MODEL OIL & FILTER CHANGE Figure 16. Change Oil & Filter CHECK / CHANGE AIR FILTER Figure 17. Air Filter & Service Indicator CHECK HYDRAULIC OIL LEVEL CHECK ANTIFREEZE LEVEL CHANGE ANTIFREEZE CLEAN RADIATOR, SCREEN & OIL COOLER PRESSURIZED SYSTEM CLEAN RADIATOR & SCREENS CHECK WARNING LIGHTS AND ALARM (Both Models) Figure 22. Radiator Screens LUBRICATION Grease: Oil: Figure 23. Deck Lift Pedal & Pivots Figure 24. Deck Lift Linkage Pivots Page BATTERY MAINTENANCE Checking the Battery Fluid Cleaning the Battery and Cables SERVICING THE MOWER BLADES Always remove the ignition key to prevent accidental starting of the engine TROUBLESHOOTING THE RIDER PROBLEM REMEDY TROUBLESHOOTING THE MOWER SEAT ADJUSTMENT GROUND SPEED CONTROL LEVER ADJUSTMENT Handle Alignment Handle Placement Handle Height NEUTRAL ADJUSTMENT NEUTRAL POSITION AND RETURN SPRING ADJUSTMENT Figure 37. Neutral Adjustment Figure 38. Neutral Spring Return Adjustment Neutral Position Adjustment PARKING BRAKE ADJUSTMENT Do not adjust the spring to be shorter than 2” (5,0cm) when compressed. This may damage the brake caliper If this does not correct the braking problem, see your dealer FRONT FRONT SUSPENSION ADJUSTMENT REAR SUSPENSION ADJUSTMENT MOWING HEIGHT ADJUSTMENT Figure 43. Mowing Height Adjustment DECK LEVELING ADJUSTMENT Figure 44. 2 x 4 Locations Figure 45. Spring Rod Adjustment Figure 46. Lift Rod Adjustment Figure 47. Deck Level & Spring Length Adjustment To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS Clutch Belt Removal Clutch Belt Replacement & Adjustment Figure 51. Clutch Belt Removal & Replacement 4-3/4 Figure 52. Idler Spring Measurement Pump Drive Belt Removal Pump Drive Belt Replacement Figure 53. Pump Belt Removal & Replacement GEARBOX MAINTENANCE Check Gearbox Oil Level Changing Gearbox Oil Top Front BATTERY SERVICE Checking Battery Voltage CHARGING A COMPLETELY DISCHARGED BATTERY JUMP STARTING WITH AUXILIARY (BOOSTER) BATTERY THIS HOOK-UPFOR NEGATIVE GROUND VEHICLES Starter Switch Jumper Cable Starting COMMON REPLACEMENT PARTS DIESEL MODEL ONLY GENERAL INFORMATION TYPES OF GRASS, CLIMATE AND CONDITIONS HOW AND WHEN TO WATER, FERTILIZE & AERATE HOW HIGH TO MOW THE GRASS Optimal cutting point at less than WHEN AND HOW OFTEN TO MOW WHAT MOWING PATTERNS TO USE Note: Always operate the engine at full throttle when mowing Mulching Action MOWING METHODS Proper Broadcast Mowing Proper Mulching TIPS On Dealing With Clippings beneficial COMPOSTING How to start a healthy compost pile: SOLUTIONS FOR COMMON MOWING PROBLEMS Streaking Stepped Cutting Stepped Cutting Uneven Cutting Uneven Cutting Scalping Scalping Stingers Stingers PTO Clutch