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Ferris Industries GEARBOX MAINTENANCE, Top, Front, Changing Gearbox Oil, Check Gearbox Oil Level, Figure 54. Gearbox Oil Level

Models: 5000/61R 5000/72 5000/72R IS5000Z/C31D IS5000Z/C31DCE IS5000Z/D34 IS5000ZC31D61CE

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GEARBOX MAINTENANCECheck Gearbox Oil Level

1.Remove fill plug (A, Figure 54) on gearbox.

2.Once plug is removed, oil should seep out of fill plug hole. If no oil drains out, fill with SAE 80-90 weight gear oil until oil starts to seep from hole, then replace fill plug.

Changing Gearbox Oil

NOTE: The gearbox lubricant should be changed after the first 100 hrs. or 30 days of operation, then after 500 hours or 12 months.

1.Remove the mower deck drive belt (see MOWER DRIVE BELT REMOVAL & REPLACEMENT for instructions).

2.Rotate the the mower deck drive pulley on the gear- box so the drain plug is aligned with the opening between the pulley spokes.

3.Place a container under the gearbox drain hole and remove the drain plug (B).

4.Replace drain plug and fill with SAE 80-90 weight gear oil until oil starts to seep from hole, then replace fill plug.

5.Using a parts solvent, thoroughly clean any excess oil from the pulley faces and groove.

6.Reinstall the mower deck drive belt (see MOWER DRIVE BELT REMOVAL & REPLACEMENT for instructions).

Troubleshooting, Adjustment & Service

Top	A

Front

B

Figure 54. Gearbox Oil Level

A.Fill Plug

B.Drain Plug

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Contents

Mower Deck: IMPORTANT LC—1 International Symbols LC—8 IDENTIFICATION NUMBERS Tractor I.D. tag Mower Deck I.D. tag Engine Serial Number North American Models TRAINING PREPARATION OPERATION SLOPE OPERATION Do Not CHILDREN EMISSIONS MAINTENANCE AND STORAGE Page GENERAL Decal - Danger Part No WARNING Decal - Warning Please take a moment and familiarize yourself with the name, location, and B A G H Figure 1. CONTROL FUNCTIONS A. Ground Speed Control Levers DDiesel Model B. Glow Plug Indicator (Diesel) C. PTO (Power Take Off) Switch D. Throttle Control DGas Model SAFETY INTERLOCK SYSTEM Operational SAFETY Checks Page GENERAL OPERATING SAFETY CHECKS BEFORE STARTING OPERATING ON SLOPES CAN BE DANGEROUS Diesel Model Only STARTING THE ENGINE (Diesel Model) STOPPING THE TRACTOR & ENGINE DRIVING THE TRACTOR DO NOT TOW RIDER BASIC DRIVING ADVANCED DRIVING STORAGE (Diesel model) Temporary Storage (30 Days Or Less) Long Term Storage (Longer Than 30 Days) STARTING AFTER LONG TERM STORAGE STORAGE (Gas Model) CHECK TIRE PRESSURES Tire Pressure Figure 13. Checking Tire Pressure DIESEL MODEL GAS MODEL OIL & FILTER CHANGE Figure 16. Change Oil & Filter CHECK / CHANGE AIR FILTER Figure 17. Air Filter & Service Indicator CHECK HYDRAULIC OIL LEVEL CHECK ANTIFREEZE LEVEL CHANGE ANTIFREEZE CLEAN RADIATOR, SCREEN & OIL COOLER PRESSURIZED SYSTEM CLEAN RADIATOR & SCREENS CHECK WARNING LIGHTS AND ALARM (Both Models) Figure 22. Radiator Screens LUBRICATION Grease: Oil: Figure 23. Deck Lift Pedal & Pivots Figure 24. Deck Lift Linkage Pivots Page BATTERY MAINTENANCE Checking the Battery Fluid Cleaning the Battery and Cables SERVICING THE MOWER BLADES Always remove the ignition key to prevent accidental starting of the engine TROUBLESHOOTING THE RIDER PROBLEM REMEDY TROUBLESHOOTING THE MOWER SEAT ADJUSTMENT GROUND SPEED CONTROL LEVER ADJUSTMENT Handle Alignment Handle Placement Handle Height NEUTRAL ADJUSTMENT NEUTRAL POSITION AND RETURN SPRING ADJUSTMENT Figure 37. Neutral Adjustment Figure 38. Neutral Spring Return Adjustment Neutral Position Adjustment PARKING BRAKE ADJUSTMENT Do not adjust the spring to be shorter than 2” (5,0cm) when compressed. This may damage the brake caliper If this does not correct the braking problem, see your dealer FRONT FRONT SUSPENSION ADJUSTMENT REAR SUSPENSION ADJUSTMENT MOWING HEIGHT ADJUSTMENT Figure 43. Mowing Height Adjustment DECK LEVELING ADJUSTMENT Figure 44. 2 x 4 Locations Figure 45. Spring Rod Adjustment Figure 46. Lift Rod Adjustment Figure 47. Deck Level & Spring Length Adjustment To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS Clutch Belt Removal Clutch Belt Replacement & Adjustment Figure 51. Clutch Belt Removal & Replacement 4-3/4 Figure 52. Idler Spring Measurement Pump Drive Belt Removal Pump Drive Belt Replacement Figure 53. Pump Belt Removal & Replacement GEARBOX MAINTENANCE Check Gearbox Oil Level Changing Gearbox Oil Top Front BATTERY SERVICE Checking Battery Voltage CHARGING A COMPLETELY DISCHARGED BATTERY JUMP STARTING WITH AUXILIARY (BOOSTER) BATTERY THIS HOOK-UPFOR NEGATIVE GROUND VEHICLES Starter Switch Jumper Cable Starting COMMON REPLACEMENT PARTS DIESEL MODEL ONLY GENERAL INFORMATION TYPES OF GRASS, CLIMATE AND CONDITIONS HOW AND WHEN TO WATER, FERTILIZE & AERATE HOW HIGH TO MOW THE GRASS Optimal cutting point at less than WHEN AND HOW OFTEN TO MOW WHAT MOWING PATTERNS TO USE Note: Always operate the engine at full throttle when mowing Mulching Action MOWING METHODS Proper Broadcast Mowing Proper Mulching TIPS On Dealing With Clippings beneficial COMPOSTING How to start a healthy compost pile: SOLUTIONS FOR COMMON MOWING PROBLEMS Streaking Stepped Cutting Stepped Cutting Uneven Cutting Uneven Cutting Scalping Scalping Stingers Stingers PTO Clutch