STEP 3 – Vertical Column Assembly
a)Remove the two Allen Bolts, Washers and Phillips Screw from the Vertical Column.
b)Slip the Vertical Column Cover onto the Vertical Column as shown. The Vertical Column should lean back towards the Foot Platforms.
c)Remove the wire tie from the wires inside the Main Frame Assembly where the Vertical Column will go. Attach the three wires from the Main Frame Assembly to the three wires coming out the bottom of the Vertical Column.
d)Insert the Vertical Column into the Main Frame Assembly.
| Reinsert the Allen Bolts and Washers you removed in (a). | |
| Be careful not to pinch the wires. Gently pull the wires | |
| up from the top of the Handlebar Tube to prevent any | |
| slack in the wires at the base of the Handlebar Tube. | |
| Hand tighten. | 3a |
e) |
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Secure the Vertical Column in place with the three | ||
| Allen Bolts, Washers and Nylon Nuts from the | |
| Fastener Pack. Tighten with the | 3d |
| Wrench provided. Also tighten | |
| the bolts used in step (d). |
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f) | Let the Vertical Column Cover | M8 x 60mm allen bolts, |
| slip into place. Push it down | |
| M8 washers and M8 nylon nuts | |
| gently until it clicks. Secure in |
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| place with the Phillips Screw | 3e |
| you removed in (a). | |
3d
3b
3c
STEP 4 – Swing Arm Assembly
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| large | washer |
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| washer | ||
| 4b | smallnut | 4a | ||
vertical |
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column |
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| snap | |
wires |
| bushing |
| cap |
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| cap |
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right |
| put on left swing arm, |
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arm |
| large washer, bushing cap, |
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| small washers, |
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| left |
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| nut and snap cap |
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| swing arm |
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main frame assembly
4c 
connecting |
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arm |
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nylon nut and washer go |
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on inside of swing arm, as | swing |
you tighten, the allen bolt | |
will nest into “U” bracket. | arm |
| cover |
a)Remove the Nut and two Washers from the Left Arm of the Vertical Column. Slide the Left Swing Arm with the wire to the inside, onto the Left Arm of the Vertical Column. Slide the large washer on then screw the Bushing Cap on with the open end facing out. Replace the small Washer and Nut and tighten.
b)Place the Snap Cap over the end of the Bushing Cap and “snap” it in place.
c)Remove the Allen Bolt, Washer and Nylon Nut from the bottom of the Swing Arm. Place the Connecting Arm into the “U” at the bottom of the Swing Arm. Replace the Allen Bolt, Washer and Nylon Nut you just removed. Tighten with the Wrench provided. NOTE: The Nylon Nut and Washer will be on the inside of the Swing Arm.
As you tighten, the Allen Bolt will nest into the hole in the “U” bracket.
d) Remove the four Phillips Screws (2 on 4d each side) from the Connecting Arm.
Place the Swing Arm Cover over the end and “snap” it in place. Replace the Phillips Screws using the Screwdriver provided.
left side of unit shown | e) Repeat on right side. | 7 |
