SERVICING

Many factors affect the serviceability of equipment.. In the chain griddle, there are more components to service than in older models.. The new griddle is a compact design.. Access to the temperature control circuitry and ignition units is easy.. Service techniques for the thermocouple will vary depending on the model type..

They unit is available with a 6” (152mm) leg which means that under the griddle plate there is only 6” (152mm) of working room.. To replace a thermocouple it is difficult to lift the griddle plate, firmly secured to the support frame.. To replace a thermocouple requires bottom access because the plate is securely fixed (see Figure 3)..

With this introduction to serviceability, and apart from the features that make the chain griddle superior to more conventional units, many of the servicing tasks are standard; the adjustments likewise.. The procedures that follow are

a plain guide to servicing, beginning with adjustments to various components..

Have The Right Tools And Instruments

In addition to a service technician’s normal hand tools, for servicing this chain griddle we recommend:

1.A manometer or other suitable instrument for measuring gas pressure

2.A multimeter

3.A digital read-out temperature meter

4 A micro-ammeter

CAUTION : In this chain griddle we use a J-type thermocouple, which requires a meter with a J-type connection for checking.. Most meters have K-type connections..

Adjustments

Every griddle is inspected and tested before it leaves the factory.. Adjustments to the unit during installation and servicing are the responsibility of the field operator and are not considered to be defects in material or workmanship.. For this reason, adjustments are not covered under the equipment warranty..

Pilot Flame Adjustment

A pilot adjustment valve is in the line form each pilot combination valve and access to it is behind the lower front panel..

1.To remove the upper front and lower front panels, refer to the installation procedure given earlier..

2.To reduce the volume of gas feed to the pilot, turn the small screw in the pilot adjusting valve clockwise..

3.To increase the gas feed to the pilot, turn the same screw counter-clockwise..

NOTE : Adjust the gas feed to produce a 7/16” (11mm) long flame to make sure the flame envelopes the top of the flame sensor..

Burner Air

Make sure a burner is warm before adjusting the air shutters and follow this procedure..

1.First, loosen the screw along the side of the burner near the orifice..

2.A burner flame that gets too much air appears to lift above the burner as though separated from it.. This means the shutter needs throttling back to a more closed position..

3.A yellow tip on the flame is a sign that the shutter is not passing enough air to feed the flame.. In this case, it necessary to open the shutter..

4.When the shutter adjustment is complete, tighten the screw to lock the shutter setting in the adjusted position..

5.Re-close the upper and lower front panels and replace the fasteners..

Removing the Griddle Plate

If it is necessary to remove the griddle top, follow this procedure:

1.Disconnect the power supply..

2.Remove the upper control panel..

3.Open the lower control panel..

4.Disconnect all thermocouple sensors and shield bayonet adapters.. (To reassemble, see the Thermocouple section..)

5.Remove the griddle top retaining bolts (both left and right)..

6.Remove the back flue..

7.The griddle top is now easily removed..

Part #GCGTRAINING06 (03/03/08)

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Garland CG-60, CG-24, CG-36, CG-48, CG-72 service manual Servicing

CG-60, CG-72, CG-48, CG-36, CG-24 specifications

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