Figure 2.1 — Dual Fuel Regulators

Section 2 — Post Installation Start-up and Adjustments

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

3. Turn on appliances, lights, pumps, etc., that are on the emergency circuits in an attempt to fully load the generator. Be cautious not to overload the generator. Use the following chart as a guide:

 

Unit

120 Volts

240 Volts

 

 

7 kW

50.0 amps

25.0 amps

 

 

12 kW

100.0 amps

50.0 amps

 

 

15 kW

108.3 amps

54.1 amps

 

 

 

 

 

 

4. When full load has been achieved. Connect a fre- quency meter to the output lugs of the generator’s main line circuit breaker.

5. The fuel regulator is fitted with one (7 kW), or two (12 & 15 kW) adjustment screws. While watching the frequency meter, slowly turn the adjustment screws clockwise or counterclockwise one at a time until the highest frequency is read on the meter. Only limited adjustment is available between the set pins (7 kW only). Under no cir- cumstances should any of the pins be removed (Figures 2.1 and 2.2).

Figure 2.1 — Dual Fuel Regulators

7.Turn utility power to the main distribution panel back on. This can be done by switching the serv- ice main breaker to the on or closed position. Allow the generator to shut down.

Do not make any unnecessary adjustments.

!Factory settings are correct for most applica- tions. However, when making adjustments, be careful to avoid overspeeding the engine.

If this procedure or equipment are not available to you, locate the Generac Guardian Dealer nearest you and they can perform the adjustments.

NOTE:

A service fee may be charged for this adjustment.

2.7ENGINE GOVERNOR ADJUSTMENT

If both AC frequency and voltage are correspondingly high or low, adjust the engine governor as follows:

2.7.1 7 KW UNITS

1.

Loosen the governor clamp bolt (Figures 2.3 on

990

Adjustment

Screw

(Both sides)

410

Adjustment

Set

Screw

Pins

(One Side

 

Only)

 

 

page 13).

2.

Hold the governor lever at its wide open throttle

 

position, and rotate the governor shaft clockwise

 

as far as it will go. Then, tighten the governor

 

lever clamp bolt to 70 inch-pounds (8 N-m).

3.

Start the generator; let it stabilize and warm up

 

at no-load.

4.

Connect a frequency meter across the generators

 

AC output leads.

5.

Turn the speed adjust nut to obtain a frequency

 

reading of 63 Hz.

6.

When frequency is correct at no load, check the

6.When the highest frequency is reached maximum power has been set. From this point turn both adjustment screws 1/4 turn counterclockwise. The regulator is now set.

Figure 2.2 — Placement of Regulator

AC voltage reading. If voltage is incorrect, the volt-

age regulator may require adjustment.

Figure 2.3 — Engine Governor Adjustment

Idle Spring

Governor

Shaft

(Rotate

Clockwise)

Adjustment Screw

Governor Clamp Bolt

No Load Idle

Adjustment Screw

 

 

12 Generac® Power Systems, Inc.

 

 

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Generac 04389-1, 04456-1, 04390-1 owner manual 2.7ENGINE GOVERNOR ADJUSTMENT, 2.7.1 7 KW UNITS, 1 - Dual Fuel Regulators