Manuals / Generac Power Systems / Lawn and Garden / Portable Generator

Generac Power Systems Description, SCREW CRIMPTITE 1/4-20 X 5/8, BLOCK TERM 20A 7 X, Not Shown

Models: 004090-2, 004091-2, 004092-2, 004093-2, 004094-2, 004095-2, 004096-2, 004097-2 004474-0, 004124-1, 004125-1, 004126-1, 004127-1, 004128-1, 004130-1, 004131-1, 004475-0 004090-2, 004091-2, 004092-2, 004093-2, 004094-2, 004095-2, 004096-2, 004097-2, 004474-0, 004124-1, 004125-1, 004126-1, 004127-1, 004128-1, 004130-1, 004131-1, 004475-0

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SCREW CRIMPTITE 1/4-20 X 5/8

Section 7 - Exploded Views and Parts

Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators

Exploded View – CMA Assembly — Drawing No. 081086D

ITEM	PART NO.	QTY.	DESCRIPTION		ITEM	PART NO.	QTY.	DESCRIPTION
1	074100	1	ASSY HOME STDBY LOGIC	14		038057	2	GROMMET 7/8 X 1/16 X 3/4
			(MODELS 921, 863, 865)	15		058443	2	SCREW CRIMPTITE 1/4-20 X 5/8
	076009A	1	PP LOGIC ASM 50/60HZ	16		081224	1	DECAL MFG NAMEPLATE
			(MODEL 9428)	17*		079682	1	HARNESS CMA WIRE
2	072566	4	NUT SPACER .250 PCB	18		086093	2	DECAL CMA WARNING
3	080882	4	SCREW PPH TAPPING #6X5/8 SS	19		083736	1	DECAL CSA GTS
4	074978	1	DECAL TERMINAL STRIP	20		051715	2	NUT HEX M4-0.7 G8 YEL CHR
5	047822	1	BLOCK TERM 20A 7 X 6 X 1100V	21		077401	1	COVER SILKSCREEN CMA
6	075476	2	SCREW PPHM M4-0.7 X 16
7	083264	1	TRANSFORMER ASM CMA 240/12V
8	022985	4	WASHER FLAT #6 ZINC			* NOT SHOWN
9	022264	4	WASHER LOCK M4
10	051787	2	SCREW HHC M4-0.7 X 16 G8.8
11	079847	1	BOX CMA
12	0A8504	1	DECAL, CMA LABEL
	0A8504A	1	DECAL, CMA LABEL
13*	022661V	.083' TUBING SHRINK 19"ID RED

Generac® Power Systems, Inc. 35

Image 37

Generac Power Systems Description, SCREW CRIMPTITE 1/4-20 X 5/8, BLOCK TERM 20A 7 X, SCREW PPH TAPPING #6X5/8 SS

Contents

SHOULD ATTEMPT INSTALLATION POWER SYSTEMS, INCLiquid-cooled, Prepackaged Standby Generators ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSINTRODUCTION AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICEINTRODUCTION Figure 1- Water Cooled Emergency Power SystemGENERAL HAZARDS FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS AUTOMATIC SYSTEM OPERATION GENERATORGENERATOR AC CONNECTION SYSTEMS Figure 2 - Generator AC Connection SystemMAIN CIRCUIT BREAKER ENGINE PROTECTIVE DEVICESGENERATOR FUEL SYSTEM Figure 4 - Low Oil Pressure SwitchUNPACKING SPECIFICATIONSLOW COOLANT LEVEL SWITCH Figure 7 - Control Module Assembly Circuit BoardLIFTING THE GENERATOR TORQUE SPECIFICATIONSFUEL CONSUMPTION ENGINE OIL RECOMMENDATIONS8 Generac Power Systems, Inc BEFORE INSTALLATIONBASIC STANDBY ELECTRIC SYSTEM STANDBY GENERATOR INSTALLATIONNFPA STANDARDS OTHER PUBLISHED STANDARDSBATTERY INSTALLATION TRANSFER SWITCH START SIGNAL CONNECTIONSEMERGENCY CIRCUIT ISOLATION METHOD TOTAL CIRCUIT ISOLATION METHODTransfer Switch PREPARATION BEFORE START-UPDO NOT SMOKE when near batteries DO NOT cause flame or spark in battery area, andspill during system bleeding process. Clean up all USING A STANDARD “GTS” TRANSFER SWITCHGenerator Set Lubrication Electrical SystemMANUAL TRANSFER AND START UP CONTROL CONSOLE COMPONENTSAUTOMATIC OPERATION RETRANSFER AND SHUTDOWNWEEKLY EXERCISE CYCLE ENGINE HEATEROVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM CHECKING FLUID LEVELSMAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES Figure 11 - Oil Dipstick and Oil Fill CapMAINTENANCE OWNER/OPERATOR CAN PERFORM CLEANING THE GENERATOR MISCELLANEOUS MAINTENANCEBATTERY BATTERY REPLACEMENTPROBLEM PERIODIC REPLACEMENT PARTSCAUSE CORRECTIONGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators Generac Power Systems, Inc20 Generac Power Systems, Inc Wiring Diagram - Control Panel 1-Phase -Drawing No. 0A2803CSection 6 - Electrical Data Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsSection 6 - Electrical Data Generac Power Systems, Inc22 Generac Power Systems, Inc Section 6 - Electrical Data Generac Power Systems, Inc24 Generac Power Systems, Inc Section 6 - Electrical Data Generac Power Systems, IncSection 7 - Exploded Views and Parts 26 Generac Power Systems, IncDESCRIPTION DESCRIPTIONA2110 Section 7 - Exploded Views and Parts 28 Generac Power Systems, IncSWITCH DPST 5 125V SPD RCKR DECAL, TRANS. SWITCH CONNSWITCH DPDT 15/10 SP ON-OFF-ON DESCRIPTIONSection 7 - Exploded Views and Parts 30 Generac Power Systems, IncDESCRIPTION DESCRIPTION 32 Generac Power Systems, IncDESCRIPTION DESCRIPTION 34 Generac Power Systems, IncDESCRIPTION CIRCT BRK 35X2 W/39782 BRACKETDESCRIPTION DESCRIPTIONSCREW CRIMPTITE 1/4-20 X 5/8 BLOCK TERM 20A 7 XPART NO.QTY 36 Generac Power Systems, IncDESCRIPTION DESCRIPTION Section 7 - Exploded Views and Parts 38 Generac Power Systems, IncDESCRIPTION DESCRIPTIONSCREW HHC M10-1.25 X 20 G8.8 ASSY MPU SPEED SENSORSection 7 - Exploded Views and Parts 40 Generac Power Systems, Inc6-1/2 DESCRIPTIONSection 7 - Exploded Views and Parts 42 Generac Power Systems, IncDESCRIPTION DESCRIPTIONPLUG STD PIPE 3/8 STEEL SQ HD 0A45310258Installation Drawing - Drawing No. 0C1450 Section 8 - Installation44 Generac Power Systems, Inc Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsInstallation Drawing - Drawing No. 0C1450 Section 8 - InstallationGenerac Power Systems, Inc Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators 46 Generac Power Systems, IncGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators Generac Power Systems, IncYOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYGENERAC POWER SYSTEMS, INC WARRANTY SCHEDULERate Manual