3.Separate the hard plastic cap from the body (fig. Q).

4.Note the battery can slide out of the body so keep the body level (fig. R).

5.Slowly lift the lens end of the light so the battery slides out of the body (fig. S).

6.The battery terminals are attached to two wires. These wires must be disconnected from the terminals of the battery.

WARNING: DO NOT

 

 

ALLOW BARE WIRES OR

 

CONNECTORS TO CONTACT

 

EACH OTHER DANGEROUS

 

SPARKING CAN OCCUR. NOTE

 

WHICH WIRES ARE ON THE

 

BATTERY TERMINALS

Q

7. Note polarity of battery.

Note which color wire is on

 

 

which terminal.

 

8. Disconnect the wires from

 

the battery and set the

 

battery aside.

 

9. Connect the replacement

 

battery, making sure the

R

correct color wires are on

the new battery terminals.

 

 

Make sure POS (+) is red

 

and NEG (-) is black.

 

CAUTION: Incorrectly

 

connected wires will not

 

allow the spotlight to operate.

 

Incorrect battery polarity

 

will damage the circuits

S

inside the spotlight. Double

 

 

check battery polarity before

 

reassembly!

 

10.Replace hard plastic battery compartment cover. Make sure wires are not crushed.

11.Replace four Phillips screws in battery compartment cover; do not over tighten.

12.Replace Rubber End Cap so the Recharge Port is accessible. Charge the recommended time for a new battery. This is typically 12 - 15 hours or until the green Battery Status LED is lit.

Replacing the DC Plug Fuse

The fuse in the DC plug (10) protects the charging circuit of the DC Recharge Adapter. If the AC recharger operates but the DC charging adapter does not, then the fuse may be opened. To replace the fuse:

1.Unscrew the end cap of the DC Plug (counter-clockwise) (fig.T).

2.Remove spring center contact and fuse (fig. U).

3.Check fuse with a continuity checker.

4.If blown, locate replacement fuse with same type and rating (0.5A)

5.Replace the fuse, spring, contact and end cap.

6.Screw end cap clockwise until it is finger tight.

DO NOT OVER-TIGHTEN

7.Check for proper operation of DC Charger Adapter.

T

 

U

 

 

 

12

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Global Machinery Company VEC117 instruction manual Replacing the DC Plug Fuse, Battery Terminals