Glowworm Lighting 250 I, 300 I Installation, Locating the cylinder, Boiler heating circuit piping

Models: 300 I 200 I 250 I

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2.1 Locating the cylinder

2 Installation

Immersion heater

Immersion heater

Solar pump thermal

Domestic hot water

 

 

14174

thermal cut out

cut out

outlet connection

 

 

thermostat

 

 

Legionella loop

 

 

 

Immersion

Temperature and

 

 

 

 

return connection

 

 

 

 

heater

Pressure relief valve

 

 

 

 

 

 

switch

Expansion

 

 

 

° 65°

L

 

 

 

vessel

 

 

 

°50

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

4

N

 

 

 

 

 

 

 

30°

 

 

 

 

 

 

 

 

 

 

 

 

 

REAR VIEW

 

 

 

65°

Flow (boiler)

 

 

 

 

 

°

2 3

 

 

 

 

 

°50

 

 

 

 

 

0

 

 

 

 

 

4

 

 

 

 

 

30°

 

 

 

 

Pressure controlled

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Expansion vessel

cold water outlet

 

 

 

 

 

 

 

Cold water

 

 

 

 

 

connection

 

 

 

 

 

 

 

 

supply

 

 

 

 

 

Return

 

 

Pressure

 

 

 

 

 

(boiler)

 

Expansion

limiting

 

 

 

 

Cylinder

 

 

valve

 

 

 

 

 

 

relief

 

 

Cylinder thermostat

thermostat

 

valve

 

 

thermal cut out

 

 

Immersion

 

Tundish

 

 

 

 

 

 

heater

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flow (solar circuit)

 

 

 

 

 

 

 

 

Return

 

 

 

 

 

 

 

(solar circuit)

Cylinder drain valve

 

 

 

 

 

Adjustable feet

 

 

 

 

 

Temperature sensor immersion sleeve

Diagram 2.2

 

 

 

 

 

 

 

 

 

 

 

 

2.1 Locating the cylinder

Locate the solar cylinder at an appropriate place in the building, while observing the following:

The discharge pipe from the tundish must be installed at a minimum slope of 1:200 and end at a safe and visible point, refer to section 2.9.

The installation surface must be level and able to bear the weight of the full cylinder, refer to table 1.1.

The installation site may not be prone to frost. A frost protection thermostat must be installed if necessary.

There must be sufficient space to install, check and repressurise the expansion vessel.

Floor unevenness should not be greater than the compensation offered by the adjustable feet of the solar cylinder.

2.2 Boiler heating circuit piping

Copper pipes with a minimum diameter of 22mm should be used for the pipes in the reheating circuit between the boiler and the solar cylinder.

Larger pipe diameters may be necessary for relatively large distances between the boiler and the cylinder.

2.3 Motorised 2 port valve

To prevent the Flurocyl cylinder from overheating the 2 port motorised valve supplied must be fitted to the primary flow to the indirect coil.

2.4 Domestic hot water pipework

Connect the hot water outlet to the 22mm hot water connection of the solar cylinder.

Lay a further 22mm pipe to the first T-piece.

A pipe of 15mm diameter should then be sufficient.

If the pipe is very long or several outlets are supplied, continue with another 22mm pipe.

2.5 Thermostatic mixing valve

A hot water thermostatic mixing valve ensures the hot water from the cylinder is mixed with cold water to a desired maximum temperature between 30°C and 60°C.

Set the thermostatic mixing valve to the desired maximum temperature during the solar system commissioning.

IMPORTANT: Risk of scalding, Set the thermostat mixer to 60°C or below and check the temperature at a hot water tap to ensure effective protection against scalding.

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Glowworm Lighting 250 I, 300 I Installation, Locating the cylinder, Boiler heating circuit piping, Motorised 2 port valve