5.If it was necessary to remove the priming piston rod (24) from the piston (23), apply thread sealant to threads of the rod. Place flats of piston in a vise. Hold flats of rod with an adjustable wrench, and screw rod into piston; see the following table for cor- rect torque. Be careful not to create burrs on flats of rod.

Displacement

 

Pump

Torque

 

 

60cc and 100cc

34-38 ft-lbs (46-51 N•m)

 

 

200cc and 250cc

92-102 ft-lbs (124-138 N•m)

 

 

500cc

90-100 ft-lbs (122-135 N•m)

 

 

6.Place flats of displacement rod (1) in a vise. Install piston seat/guide assembly onto the piston (23). Apply thread sealant to threads of rod and screw piston assembly onto rod; see the following table for correct torque.

Displacement

 

Pump

Torque

 

 

60cc and 100cc

85-95 ft-lbs (115-128 N•m)

 

 

200cc and 250cc

239-271 ft-lbs (323-366 N•m)

 

 

500cc

327-363 ft-lbs (441-490 N•m)

 

 

piston assembly

1

ti10574a

FIG. 20

Repair

Steps 7- 13 apply to 60cc, 100cc, 200cc, and 250cc displacement pumps only.

7.Lubricate seal (18) and place it on top of the cylin- der (17). Screw cylinder handtight into outlet hous- ing (2). The cylinder is symmetrical so either end can be the top.

2

18

17

ti10575a

FIG. 21

8.Carefully insert displacement rod (1) into bottom of cylinder (17). Push rod up into cylinder and through outlet housing (2). Be careful not to damage piston seal (31) while performing this step.

1

2

17

ti10577a

FIG. 22

312375J

13

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Graco L100CM, L200CS, ti10396a, ti10392a, ti10720a, 312375J, L500CM important safety instructions Ti10574a