5.If it was necessary to remove the priming piston rod (24) from the piston (23), apply thread sealant to threads of the rod. Place flats of piston in a vise. Hold flats of rod with an adjustable wrench, and screw rod into piston; see the following table for cor- rect torque. Be careful not to create burrs on flats of rod.
Displacement |
|
Pump | Torque |
|
|
60cc and 100cc | |
|
|
200cc and 250cc | |
|
|
500cc | |
|
|
6.Place flats of displacement rod (1) in a vise. Install piston seat/guide assembly onto the piston (23). Apply thread sealant to threads of rod and screw piston assembly onto rod; see the following table for correct torque.
Displacement |
|
Pump | Torque |
|
|
60cc and 100cc | |
|
|
200cc and 250cc | |
|
|
500cc | |
|
|
piston assembly
1
ti10574a
FIG. 20
Repair
Steps 7- 13 apply to 60cc, 100cc, 200cc, and 250cc displacement pumps only.
7.Lubricate seal (18) and place it on top of the cylin- der (17). Screw cylinder handtight into outlet hous- ing (2). The cylinder is symmetrical so either end can be the top.
2
18
17
ti10575a
FIG. 21
8.Carefully insert displacement rod (1) into bottom of cylinder (17). Push rod up into cylinder and through outlet housing (2). Be careful not to damage piston seal (31) while performing this step.
1
2
17
ti10577a
FIG. 22
312375J | 13 |