Troubleshooting

Troubleshooting

Relieve the pressure before checking or servicing the equipment.

F

NOTE: Check all possible problems and causes before disassembling the pump.

Problem

Cause

Solution

 

 

 

 

 

 

Pump fails to operate.

Restricted line or inadequate air sup-

Clear line or increase air supply.

 

ply; closed or clogged valves.

Check that the valves are open.

 

 

 

 

Obstructed fluid hose or gun; fluid

Open, clear*; use hose with larger ID.

 

hose ID is too small.

 

 

 

 

 

Fluid dried on the displacement rod.

Clean; always stop the pump at the

 

 

bottom of its stroke; keep the wet-cup

 

 

1/3 filled with Graco throat seal liquid

 

 

(TSL).

 

 

 

 

Dirty, worn, or damaged air motor

Clean or repair air motor. See manual

 

parts.

312796.

 

 

 

Pump operates, but output is low on

Restricted line or inadequate air sup-

Clear line or increase air supply.

both strokes.

ply; closed or clogged valves.

Check that the valves are open.

 

 

 

 

Obstructed fluid hose or gun; fluid

Open, clear*; use hose with larger ID.

 

hose ID is too small.

 

 

 

 

 

Worn packings in displacement

Replace packings. See manual

 

pump.

312794.

 

 

 

Pump operates, but output is low on

Held open or worn ball check valves

Clear valve; replace packings. See

downstroke.

or piston packings.

manual 312794.

 

 

 

Erratic or accelerated pump speed.

Exhausted fluid supply.

Refill and prime.

 

 

 

 

Held open or worn ball check valves

Clear valve, replace packings; see

 

or packings.

manual 312794.

 

 

 

Fluid being pumped is visible in the

Worn throat packings.

Replace throat packings. See manual

TSL reservoir.

 

312794.

 

 

 

*To determine if the fluid hose or gun is obstructed, relieve the pressure. Disconnect the fluid hose and place a con- tainer at the pump fluid outlet to catch any fluid. Turn on the air just enough to start the pump. It the pump starts when the air is turned on, the obstruction is in the hose or gun.

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313255F

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Graco Inc 313255F, G30W82, G28C18 important safety instructions Troubleshooting, Problem Cause Solution