Grindmaster 850, 815, 830 service manual American Metal Ware Hot Water Boiler Page

Models: 830 850 815

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American Metal Ware Hot Water Boiler

American Metal Ware Hot Water Boiler

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IV) Trouble Shooting Auto Refill, Low Water Cutoff, and Dual Level Control System (continued)

PROBLEM

POSSIBLE CAUSE

SERVICE CHECK

REMEDY

 

 

 

 

 

E) Tank fills with water,

1)

Thermostat off.

Visual.

Make sure knob is turned fully clockwise.

but heat does not come

 

 

 

 

2)

Thermostat inoperative

Jumper across thermostat

Recalibrate thermostat. If no remedy, or ther-

on.

 

 

or out of calibration.

terminals causes heat to

mostat does not cycle, replace.

 

 

 

come on.

 

 

 

 

 

 

 

3)

Power relay or

Check for voltage

If correct voltage, replace coil or entire device.

 

 

contactor inoperative.

(120V AC) across coil

If not correct voltage, check for loose wires,

 

 

 

terminals.

improper wiring or other cause.

 

 

 

 

 

 

4)

Low electrode faulty

Jumper from “XL”

Clean electrodes. Check wiring. If still no

 

 

or covered with lime

terminal to metal

remedy, replace electrode assembly.

 

 

scale.

enclosure allows unit

 

 

 

 

to heat.

 

 

 

 

 

 

 

5)

Dual Level Control

Jumper from “XL”

Replace Dual Level Control.

 

 

faulty.

terminal to “C” does not

 

 

 

 

cause unit to heat.

 

 

 

 

 

 

F) No water in tank, but

1)

Thermostat and fill

Visual

Thermostat (brown wire) must be

heat comes on (heater

 

valve connected to

 

connected to “HEAT” and fill valve (black wire)

damage likely).

 

wrong terminals on

 

to “FILL”.

 

 

Dual Level Control .

 

 

 

 

 

 

 

 

2)

Electrode(s) shorting

Disconnecting wire

Replace electrode assembly. If no

 

 

to ground.

(white) from “C” probe

remedy, check for improper wiring (cut insula-

 

 

 

terminal provides low

tion for instance), or electrode tips touching

 

 

 

water heat cutoff and

metal inside tank.

 

 

 

tank fill.

 

 

 

 

 

 

 

3)

Dual Level Control

Heat comes on with no

Replace Dual Level Control.

 

 

faulty.

probe wires (HI, XL, C)

 

 

 

 

connected.

 

 

 

 

 

 

NOTE: The level control board works on the principle that water is conductive and with some pure water installations, an increased senseitivity may be required in the level control system. Consult factory if this be the case.

If you still need help, call our service department at (800) 568-5715 Ext. 3 or (505) 425-4776 (Monday through Friday,

8 am - 6 pm EST) or an authorized service center in your area. Please have the model number and serial number s ready so that accurate information may be given.

Prior authorization must be obtained from Grindmaster Corporation’s Technical Services Department for all warranty claims.

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Grindmaster 850, 815, 830 service manual American Metal Ware Hot Water Boiler Page