AMERICAN METAL WARE® BREWERS
The following pages are provided to help determine the cause of problems with operation of the brewers and to indicate the appropriate solution for the problems. For each problem, the possible cause should be checked in the order shown until the exact nature of the problem is determined.
The following procedures must be performed by a qualified service technician.
TROUBLESHOOTING GUIDE
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| ERROR MESSAGE |
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| ER1 | • Fill valve on for over 5 min. (This occurs during | • Check system for water leaks. Correct any |
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| initial fill on some units. See Initial | leaks and reset controller. |
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| ER2 | • Thermistor failure or loose connections in | • Ensure that connector CN7 is securely |
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| thermistor circuit. | attached to controller and that the thermistor |
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| disconnect is securely connected. Secure |
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| connections and reset controller. If error |
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| reoccurs, replace thermistor. |
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| FILLING PROBLEMS |
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| Overfilling water tank when power | • Fill valve not sealing properly. | • Check to see if water enters tank continuously |
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| (usually at a slow rate). Disassemble valve and |
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| is OFF |
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| clean out debris. Valve may need a new |
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| plunger if seal is worn. |
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| • Fill valve installed backwards. | • Look for flow direction arrow on valve body. If |
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| arrow on valve is pointing toward water inlet, |
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| remove valve and install arrow pointing away |
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| from inlet. |
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| • High electrode coated with lime or faulty. | • Disconnect electrode wire at quick connect |
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| Overfilling water tank when power |
| (red wire). Connect a wire from the quick |
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| connect to the cabinet body. If filling stops, this |
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| is ON |
| is the error cause. Remove electrode |
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| assembly and clean the probes. If problem is |
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| not corrected, replace electrode assembly. |
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| • Connection from control board to tank body | • Check to ensure connection (yellow wire) is |
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| faulty. | secure. Make connection to tank secure. |
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| • Control board is faulty. | • Secure connection from control board to metal |
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| enclosure does not stop filling. Replace control |
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| board. |
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| • No electrical power to equipment. | • Check for proper voltage at terminal block. |
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| Check circuit breaker on supply circuit. |
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| Tank does not refill |
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| Establish electric power to unit. |
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| • No water supplied to equipment. | • Disconnect water supply line and ensure that |
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| water is provided to unit. Check to see that |
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| any and all valves in water line are open. |
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| Establish water supply to unit. |
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| • Water strainer clogged. | • Water pressure before strainer but not after. |
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| Remove and clean or replace strainer. |
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| • No power to control board. | • Check for 120V across transformer primary |
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| terminals by disconnecting the |
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| for the red and white wires to the transformer |
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| and measuring voltage at this point. If there is |
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| not 120V across primary, proceed to step |
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| entitled “No power to control board and |
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| transformer not powered”. If there is 120V |
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| across primary, proceed to step entitled, “No |
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| power to control board and transformer |
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| powered”. |
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| • No power to control board and transformer not | • Ensure there is 120V across terminal L1 and N |
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| posts. Check connections. Secure connections |
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| breaker tripped. | and reset circuit breaker on equipment. |
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| • No power to control board and transformer | • Disconnect quick disconnect on secondary |
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| powered. | side of transformer at quick disconnect |
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| between yellow, black, and blue wires. Check |
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| 12Vac between black wire and other wires. |
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| Check 24Vac between blue and yellow wires. |
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| If there is no 12Vac between black wire and |
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| either blue or yellow wire or if there is not |
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| 24Vac between the blue and yellow wires, |
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| replace transformer. If proper voltage |
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| exists, secure connection between 5 pin |
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| connector CN1 and Control board. |
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Page 6