Motor & Electrical (continued)

Symptom

Possible Cause

Possible Solution

Machine has vibra-

1.

V-belt(s) worn or loose.

1.

Inspect/replace belts with a new matched set (Page

tion or noisy opera-

 

 

 

41).

tion.

2.

Pulley is loose.

2.

Realign/replace shaft, pulley, set screw, and key as

 

 

 

 

 

required.

 

3.

Motor mount loose/broken.

3.

Tighten/replace.

 

4.

Machine is incorrectly mounted or sits

4.

Tighten/replace anchor studs in floor; relocate/shim

 

 

unevenly.

 

machine.

 

5.

Workpiece is loose.

5.

Use the correct holding fixture and reclamp

 

 

 

 

workpiece.

 

6.

Motor fan is rubbing on fan cover.

6.

Replace dented fan cover; replace loose/damaged

 

 

 

 

fan.

 

7.

Motor bearings are at fault.

7.

Test by rotating shaft; rotational grinding/loose shaft

 

 

 

 

requires bearing replacement.

 

8.

Blade is at fault.

8.

Re-tension/replace blade (Pages 28 & 29).

 

9.

Blade wheels out of alignment.

9.

Re-align blade wheels (Page 42).

 

 

 

 

Cutting Operations

 

 

Symptom

Possible Cause

Possible Solution

Machine slows when

1.

Feeding workpiece too fast.

1.

Reduce feed rate/increase blade speed.

operating.

2.

Blade is dull.

2.

Replace blade (Page 28).

 

 

 

 

 

Ticking sound when

1.

Blade weld contacting blade guide/support

1.

Inspect/re-grind blade weld (Page 33); re-adjust

the saw is running.

 

(a light ticking is normal).

 

blade guides/support (Page 31).

 

 

2.

Blade weld may be failing.

2.

Inspect weld and re-weld blade if necessary (Page

 

 

 

 

 

33), or replace blade (Page 28).

 

 

 

 

 

 

Blade

contacting

1.

Table improperly mounted or aligned.

1.

Properly align table (Page 44).

table.

 

 

 

 

 

 

 

 

 

 

Vibration when cut-

1.

Workpiece is loose.

1.

Use the correct holding fixture and reclamp

ting.

 

 

 

 

workpiece.

 

 

2.

Loose or damaged blade.

2.

Re-tension/replace blade (Pages 28 & 29).

 

 

3.

Metal chip buildup on wheels.

3.

Clean metal chips from wheels.

 

 

 

 

 

Rough or poor qual-

1.

Feeding workpiece too fast.

1.

Reduce feed rate/increase blade speed.

ity cuts.

2.

Incorrect blade for operation; worn or dam-

2.

Use the correct blade for the operation (Page 23);

 

 

 

aged blade.

 

replace worn or damaged blade (Page 28).

 

 

3.

Blade guides/support adjusted incorrectly.

3.

Correctly adjust blade guides/support (Page 31);

 

 

 

 

 

set the blade guides approximately 1/8" above

 

 

 

 

 

workpiece.

 

 

 

 

 

 

Blade

wanders or

1.

Blade lead.

1.

Re-tension/replace blade (Pages 28 & 29).

doesn't cut straight.

2.

Metal chip buildup on wheels.

2.

Clean metal chips from wheels.

 

 

 

 

 

Cuts are not square

1.

Table tilt is not adjusted to "0".

1.

Adjust table to "0" tilt.

(vertically).

2.

Table is not square to the blade.

2.

Adjust table square with blade (Page 44).

 

 

 

 

 

Wheel is noisy.

1.

Wheel bearing is worn out.

1.

Replace wheel bearing.

 

 

2.

V-belt is too tight (lower wheel).

2.

Check/re-tension the V-belt (Page 41).

 

 

 

 

 

Blade does not track

1.

Wheels are not coplanar or aligned with

1.

Adjust wheels to be coplanar/aligned with one

consistently, cor-

 

each other.

 

another (Page 42).

rectly, or at all.

2.

Rubber tires on wheels are worn out.

2.

Redress the rubber tires on the wheels (Page 37).

 

 

 

 

 

 

 

 

-40-

G8144Z/G8145Z/G8146Z

(Manufactured Since 6/11)

 

Page 42
Image 42
Grizzly G9979 owner manual Cutting Operations