Motor & Electrical (continued)
Symptom | Possible Cause | Possible Solution | ||
Machine has vibra- | 1. | 1. | Inspect/replace belts with a new matched set (Page | |
tion or noisy opera- |
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tion. | 2. | Pulley is loose. | 2. | Realign/replace shaft, pulley, set screw, and key as |
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| required. |
| 3. | Motor mount loose/broken. | 3. | Tighten/replace. |
| 4. | Machine is incorrectly mounted or sits | 4. | Tighten/replace anchor studs in floor; relocate/shim |
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| machine. |
| 5. | Workpiece is loose. | 5. | Use the correct holding fixture and reclamp |
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| workpiece. |
| 6. | Motor fan is rubbing on fan cover. | 6. | Replace dented fan cover; replace loose/damaged |
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| fan. |
| 7. | Motor bearings are at fault. | 7. | Test by rotating shaft; rotational grinding/loose shaft |
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| requires bearing replacement. |
| 8. | Blade is at fault. | 8. | |
| 9. | Blade wheels out of alignment. | 9. | |
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Cutting Operations |
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Symptom | Possible Cause | Possible Solution | |||
Machine slows when | 1. | Feeding workpiece too fast. | 1. | Reduce feed rate/increase blade speed. | |
operating. | 2. | Blade is dull. | 2. | Replace blade (Page 28). | |
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Ticking sound when | 1. | Blade weld contacting blade guide/support | 1. | ||
the saw is running. |
| (a light ticking is normal). |
| blade guides/support (Page 31). | |
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| 2. | Blade weld may be failing. | 2. | Inspect weld and |
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| 33), or replace blade (Page 28). |
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Blade | contacting | 1. | Table improperly mounted or aligned. | 1. | Properly align table (Page 44). |
table. |
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Vibration when cut- | 1. | Workpiece is loose. | 1. | Use the correct holding fixture and reclamp | |
ting. |
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| workpiece. |
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| 2. | Loose or damaged blade. | 2. | |
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| 3. | Metal chip buildup on wheels. | 3. | Clean metal chips from wheels. |
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Rough or poor qual- | 1. | Feeding workpiece too fast. | 1. | Reduce feed rate/increase blade speed. | |
ity cuts. | 2. | Incorrect blade for operation; worn or dam- | 2. | Use the correct blade for the operation (Page 23); | |
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| aged blade. |
| replace worn or damaged blade (Page 28). |
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| 3. | Blade guides/support adjusted incorrectly. | 3. | Correctly adjust blade guides/support (Page 31); |
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| set the blade guides approximately 1/8" above |
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| workpiece. |
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Blade | wanders or | 1. | Blade lead. | 1. | |
doesn't cut straight. | 2. | Metal chip buildup on wheels. | 2. | Clean metal chips from wheels. | |
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Cuts are not square | 1. | Table tilt is not adjusted to "0". | 1. | Adjust table to "0" tilt. | |
(vertically). | 2. | Table is not square to the blade. | 2. | Adjust table square with blade (Page 44). | |
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Wheel is noisy. | 1. | Wheel bearing is worn out. | 1. | Replace wheel bearing. | |
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Blade does not track | 1. | Wheels are not coplanar or aligned with | 1. | Adjust wheels to be coplanar/aligned with one | |
consistently, cor- |
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| another (Page 42). | |
rectly, or at all. | 2. | Rubber tires on wheels are worn out. | 2. | Redress the rubber tires on the wheels (Page 37). | |
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G8144Z/G8145Z/G8146Z | ||
(Manufactured Since 6/11) | ||
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