SECTION 4: ASSEMBLY

Shaping Headstock

The headstock for these models comes unfin- ished so you can cut it to your own design. These instructions will guide you through designing the shape of the headstock and placing pegholes.

Components Needed

Qty

Guitar Neck

1

Tools Needed

 

Sharp Pencil

1

Paper

Varioius

Bandsaw with a 14" Blade or a Coping Saw .....1

Woodworking Files

Assorted

Drill Press with 14" and 1132" Drill Bits

1

To shape the headstock:

 

1.Trace the headstock on a piece of paper. Test various ideas for headstock shapes on paper before cutting into the headstock.

2.Layout pegholes for the tuners. Space the centers of the pegholes exactly 3032" apart, and a minimum of 12" from the edge of the headstock.

3.Draw the path of the strings onto the test paper to ensure that the strings do not inter- fere with each other as shown in Figure 6.

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Figure 6. String paths and peghole locations.

H8070 Heirloom Telecaster-Style Guitar Kit

Note: To determine the string slot (Figure 5) locations, you can place the nut on the draw- ing and mark the slots. If the strings cross the nut at a sharp angle, this increases friction and makes tuning difficult. It also increases the risk of the strings pulling out of the nut slots.

4.Layout the tuners on the test paper to ensure they are stacked tightly against each other. (See Page 14 for instructions on installing the tuners.)

5.Redraw your final headstock shape onto the headstock with a pencil.

6.Cut the headstock out with a bandsaw or coping saw. Be sure to cut only to the outside edge of your pencil line.

Note: To cut sharp corners, cut several slots perpendicular to the corner, then cut out the small pieces. This will reduce binding on the blade.

7.Carefully hand file the headstock to finalize the shape.

8.Mark the pegholes onto the headstock.

9.Using a 14" bit, drill a hole through the top of the headstock for a tuner shaft, then center an 11/32" bit over the same hole and drill down 9/32" for the bushing as shown in Figure 7.

Figure 7. Drilling the pegholes.

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Grizzly H8070 owner manual Assembly, Shaping Headstock, Components Needed Qty, Tools Needed, To shape the headstock