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Guardian Technologies 004701-0 owner manual Appendix 3 — Exploded Views and Parts Lists

Models: 004701-0

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Appendix 3 — Exploded Views and Parts Lists

Recreational Vehicle Generator

GN-220 H/SH Engine – Drawing No. 0F5791 Part 2

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Guardian Technologies 004701-0 owner manual Appendix 3 — Exploded Views and Parts Lists, Recreational Vehicle Generator

Contents

This manual should remain with the unit Owner’s Manual and Installation InstructionsAir-cooledRecreational Vehicle Generators • Model: QUIETPACT 40LPOperation and Maintenance Authorized SERVICE DEALER LOCATIONContents How to Obtain ServiceTable of Contents  General Hazards danger Fire Hazards Electrical HazardsExplosion Hazards 1.1Generator Identification 1.2GENERATOR APPLICABILITY 1.3SAFETY1.5Specifications 1.4Generator ac connection system1.5.3 engine oil requirements 2.1.1 start/stop switch2.1generator control panel 1.5.4 Engine2.3Before starting the engine 2.3.1 Installation2.2optional remote start/stop panel 2.4starting the generator2.5stopping the generator 2.8.1 Low Oil Pressure Switch2.8.2 High Temperature Switch 2.7do not overload the generator2.8.3 field boost High Temperature Switches2.9Additional Information 2.8.4 overvoltage protection3.2CHANGing the ENGINE OIL and/or Oil Filter Figure 3.1 – Oil Maintenance Features3.1CHECKING the ENGINE OIL LEVEL 2.9.3 attention required after submersion3.3.1 cleaning the Foam Precleaner 3.3Maintaining The ENGINE AIR CLEANER3.4Clean air intake 3.3.2 cleaning or replacing the paper filterFigure 3.3 – Cleaning Air Intake 3.6clean spark arrestor3.7CLEANING THE GENERATOR Figure 3.4 – Setting the Spark Plug Gap3.11 Out of Service Procedure 3.8Battery Maintenance3.9Major Service Manual 3.11.1 Removal From Service3.11.2 Return To Service 3.12 ADJUSTING VALVE CLEARANCE3.13 rv generator service interval Figure 3.6 — Adjusting Valve ClearanceOnly qualified electricians or contractors Part II – Installation Instructionsdanger  General Hazards Notice to Installerdanger  Fire Hazards  Electrical HazardsExplosion Hazards 1.4EQUIPMENT DESCRIPTION 1.2SAFETY1.1PURPOSE AND SCOPE OF the MANUAL 1.5GENERATOR ENGINE OPERATING SPEEDVIEW FROM TOP CONNECTIONS IN BACK OF GENERATORSection 2 – Installation 2.1Location and Support2.1.1 GENERATOR LOCATION Recreational Vehicle Generator2.2.2 COMPARTMENT Construction 2.2Generator Compartments2.2.1 COMPARTMENT SIZE Figure 2.3 – ClearancesFigure 2.5 – Types of Lock Seams 2.2.3 Sound Insulating Materials2.2.4 ACOUSTICS Figure 2.6 – Typical Noise Abatement2.3.1 GENERATOR airflow 2.3Cooling and Ventilating Air2.2.5 COMPARTMENT FLOOR CUTOUTS danger2.4.1 Parts not Included in Fuel System 2.3.2 TESTING THE INSTALLATION2.4LP Gas Fuel System 2.4.2 SOME IMPORTANT CONSIDERATIONS2.4.4 primary regulator Figure 2.10 – LP Gas Carburetion Diagram2.4.3 vapor withdrawal 2.4.5 GASEOUS CARBURETION2.5.1 SPARK ARRESTOR 2.5Exhaust System2.4.8 leakage tests Figure 2.11 - Spark ArrestorFigure 2.12 — Spark Arrestor Installation 2.5.2 EXHAUST SYSTEM SAFETY2.6.2 WIRING 2.6Electrical Connections2.6.4 CONDUIT 2.6.6 POWER SUPPLY CORD2.6.3 GENERATOR AC CONNECTIONS Figure 2.13 – Generator AC Output Leadsin Feet Meters Figure 2.14 – Transfer Switch Isolation MethodCABLE LENGTH CABLE SIZE2.7.4 BATTERY COMPARTMENT 2.8Optional Accessories2.7.3 BATTERY CABLE CONNECTIONS Figure 2.16 – Connecting Battery Cables3.2BEFORE INITIAL START-UP 3.1Post Installation Tests3.4TESTING UNDER LOAD 3.3INITIAL STARTOptional Accessories 3.5Installation ChecklistBattery Installation Post Installation Testscause Troubleshooting GuideProblem correctionAppendix 2 — Electrical Data Recreational Vehicle GeneratorJ3 J2 J1-1 J1-2 J1-3 J1-4 J1-5 Recreational Vehicle Appendix 3 — Exploded Views and Parts ListsEnclosure – Drawing No. 0F4589DESCRIPTION ITEMPART NO Recreational Vehicle GeneratorAppendix 3 — Recreational Generator –DESCRIPTION ITEMPART NO Recreational Vehicle GeneratorRecreational Vehicle Generator Appendix 3 — Exploded Views and Parts ListsControl Panel – Drawing No. 0F4591 DESCRIPTION ITEMPART NO 0830490Recreational Vehicle Generator Appendix 3 — Exploded Views and Parts ListsGN-220H/SH Engine – Drawing No. 0F5791 Part DESCRIPTION ITEMPART NO 0D8433Recreational Vehicle Generator Appendix 3 — Exploded Views and Parts ListsGN-220H/SH Engine – Drawing No. 0F5791 Part DESCRIPTION ITEMPART NO 0F5800Recreational Vehicle Generator Appendix 3 — Exploded Views and Parts ListsRegulator – Drawing No. 0F5819 DESCRIPTION ITEMPART NO 0D5694PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONS1-800-333-1322 EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS’ Three-YEARLIMITED WARRANTYWARRANTY SCHEDULE – Commercial Applications FOR Guardian Recreational Vehicle Generators

1	16	35	19		18		21
15	16	35	1				40
			41				39
49					5		38
34					5		37
34					20
					20		36
4				32	31	46	36
4			17	30		45
13	28				44	45
	28				50
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1	16	35	19		18		21
15	16	35	1				40
			41				39
49					5		38
34					5		37
34					20
					20		36
4				32	31	46	36
4			17	30		45
13	28				44	45
	28				50
					50
					42	43

1	16	35	19		18		21
15	16	35	1				40
			41				39
49					5		38
34					5		37
34					20
					20		36
4				32	31	46	36
4			17	30		45
13	28				44	45
	28				50
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					42	43