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Guardian Technologies 004701-0 Item, Part No, Description, Recreational Vehicle Generator

Models: 004701-0

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				Appendix 3 — Exploded Views and Parts Lists
				Appendix 3 — Exploded Views and Parts Lists
				Recreational Vehicle Generator
				Enclosure – Drawing No. 0F4589
	ITEM	PART NO.	QTY.	DESCRIPTION
	1	0F3916	1	TRAY, ENCLOSURE
	2	0D6942	1	PANEL, ENCLOSURE SIDE
	3	0D6939	1	PANEL, REAR DIVIDER
	4	0F3920	1	PANEL, ENCLOSURE ROOF
	5	0F3917	1	PANEL, ENCLOSURE BACK
	6	0F3918	1	PANEL, FRONT DIVIDER
	7	0F3919	1	COMPARTMENT, AIR INTAKE
	8	0D6944	1	PANEL, ENCLOSURE DOOR
	9	0D8254	1	SHIELD, MUFFLER
	10	0C5644	2	SLIDE LATCH, FLUSH
	11	0A1495	4	SCREW HHTT M4-0.7 X 10mm
	12	0E1742A	1	LP REGULAT0R
	13	047290	1	HOSE 3/8" I.D. SINGLE BRAID 33" LONG
	14	048031E	1	HOSE CLAMP BAND 3/8"
	15	0D8628B	1	FOAM, FRONT AIR OUT COMPARTMENT
	16	047411	2	SCREW HHC M6-1.0 X 16
	17	022473	2	WASHER FLAT ¼"
	18	023484S	1	BUSHING, 1.09" SNAP
	19	022097	2	WASHER LOCK M6-1/4"
	20	086729	1	CONTACTOR, STARTER
	21	0D3700	22	NUT FLANGE M6-1.0 NYLOK
	22	022129	2	WASHER LOCK M8-5/16"
	23	022259	2	NUT HEX 5/16"-18
	24	075763A	2	BOOT BATTERY CABLE
	25	0D7293	1	PANEL AIR BOX COVER
	26	064113	1	SCREW, M6-1.00 x 20mm WING
	27	0C7561	1	BOLT CARR 3/8"-16 X 1" BRASS
	28	0A4456	1	3/8" SPECIAL L/WASHER
	30	049813	2	NUT HEX M6 X 1.0
	31	022237	1	WASHER LOCK 3/8"
	32	022131	2	WASHER FLAT 3/8-M10"
	33	0C5443	1	BLOCK, TERMINAL BATTERY POST
	34	0C7423	1	STUD 3/8"-16 X 2"-1/4" BRASS
	35	029451	2.1'	TAPE FOAM 1/8" x ½"
	36	074908	4	SCREW HHTT M5-0.8 X 10
	37	0D8717	1	CUSTOMER CONNECTION HARNESS
	38	0D9020	1	FOAM, AIR OUT COMPARTMENT SIDE
	39	0742600144	1	CABLE, STARTER
	40	0E0724	1	ASSEMBLY OIL DRAIN
	41	0A7215	20	SCREW SW ¼"-20 x 5/8" WITH NYLON WASHER
	42	0742600143	1	CABLE, BATTERY CONNECTION
	43	029451A	8.75'	FOAM TAPE 1/16" X ½"
	44	0D8627	2	FOAM, AIR INTAKE COMPARTMENT
	45	0D8628	1	FOAM, ROOF AIR OUT COMPARTMENT
	46	0D8628A	1	FOAM, BACK COMPARTMENT
	47	0D8691	1	FOAM, DOOR PANEL
	48	0D7176	4	WASHER SELF LOCKING 1"
	49	0A2115	1	WASHER NYLON .250"
	50	0D9282	1	HARDWARE CLOTH COMPARTMENT AIR OUT
	51	0E0393	1	ASSEMBLY, CAP & DIPSTICK
	52	0C7968	4	NUT HEX JAM 3/8"-16 BRASS
	53	0E0014	1	BOX, MUFFLER TAIL PIPE
	54	0E0017	1	GASKET, MUFFLER TAIL PIPE BOX

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Guardian Technologies 004701-0 Item, Part No, Description, Recreational Vehicle Generator, Enclosure – Drawing No. 0F4589

Contents

• Model: QUIETPACT 40LP Owner’s Manual and Installation InstructionsAir-cooledRecreational Vehicle Generators This manual should remain with the unitHow to Obtain Service Authorized SERVICE DEALER LOCATIONContents Operation and MaintenanceTable of Contents danger  General HazardsElectrical Hazards  Fire HazardsExplosion Hazards 1.1Generator Identification 1.4Generator ac connection system 1.3SAFETY1.5Specifications 1.2GENERATOR APPLICABILITY1.5.4 Engine 2.1.1 start/stop switch2.1generator control panel 1.5.3 engine oil requirements2.4starting the generator 2.3.1 Installation2.2optional remote start/stop panel 2.3Before starting the engine2.7do not overload the generator 2.8.1 Low Oil Pressure Switch2.8.2 High Temperature Switch 2.5stopping the generator2.8.4 overvoltage protection High Temperature Switches2.9Additional Information 2.8.3 field boost2.9.3 attention required after submersion Figure 3.1 – Oil Maintenance Features3.1CHECKING the ENGINE OIL LEVEL 3.2CHANGing the ENGINE OIL and/or Oil Filter3.3.2 cleaning or replacing the paper filter 3.3Maintaining The ENGINE AIR CLEANER3.4Clean air intake 3.3.1 cleaning the Foam PrecleanerFigure 3.4 – Setting the Spark Plug Gap 3.6clean spark arrestor3.7CLEANING THE GENERATOR Figure 3.3 – Cleaning Air Intake3.10 Exercising the Generator 3.8Battery Maintenance3.11 Out of Service Procedure 3.11.1 Removal From ServiceFigure 3.6 — Adjusting Valve Clearance 3.12 ADJUSTING VALVE CLEARANCE3.13 rv generator service interval 3.11.2 Return To ServicePart II – Installation Instructions Only qualified electricians or contractorsdanger Notice to Installer  General Hazardsdanger  Electrical Hazards  Fire HazardsExplosion Hazards 1.5GENERATOR ENGINE OPERATING SPEED 1.2SAFETY1.1PURPOSE AND SCOPE OF the MANUAL 1.4EQUIPMENT DESCRIPTIONCONNECTIONS IN BACK OF GENERATOR VIEW FROM TOPRecreational Vehicle Generator 2.1Location and Support2.1.1 GENERATOR LOCATION Section 2 – InstallationFigure 2.3 – Clearances 2.2Generator Compartments2.2.1 COMPARTMENT SIZE 2.2.2 COMPARTMENT ConstructionFigure 2.6 - Typical Noise Abatement 2.2.3 Sound Insulating Materials2.2.4 ACOUSTICS Figure 2.5 – Types of Lock Seamsdanger 2.3Cooling and Ventilating Air2.2.5 COMPARTMENT FLOOR CUTOUTS 2.3.1 GENERATOR airflow2.4.2 SOME IMPORTANT CONSIDERATIONS 2.3.2 TESTING THE INSTALLATION2.4LP Gas Fuel System 2.4.1 Parts not Included in Fuel System2.4.5 GASEOUS CARBURETION Figure 2.10 – LP Gas Carburetion Diagram2.4.3 vapor withdrawal 2.4.4 primary regulatorFigure 2.11 - Spark Arrestor 2.5Exhaust System2.4.8 leakage tests 2.5.1 SPARK ARRESTOR2.6Electrical Connections 2.5.2 EXHAUST SYSTEM SAFETY2.6.2 WIRING Figure 2.12 — Spark Arrestor InstallationFigure 2.13 – Generator AC Output Leads 2.6.6 POWER SUPPLY CORD2.6.3 GENERATOR AC CONNECTIONS 2.6.4 CONDUITCABLE SIZE Figure 2.14 – Transfer Switch Isolation MethodCABLE LENGTH in Feet MetersFigure 2.16 – Connecting Battery Cables 2.8Optional Accessories2.7.3 BATTERY CABLE CONNECTIONS 2.7.4 BATTERY COMPARTMENT3.3INITIAL START 3.1Post Installation Tests3.4TESTING UNDER LOAD 3.2BEFORE INITIAL START-UPPost Installation Tests 3.5Installation ChecklistBattery Installation Optional Accessoriescorrection Troubleshooting GuideProblem causeRecreational Vehicle Generator Appendix 2 — Electrical DataJ3 J2 J1-1 J1-2 J1-3 J1-4 J1-5 No. 0F4589 Appendix 3 — Exploded Views and Parts ListsEnclosure – Drawing Recreational VehicleRecreational Vehicle Generator ITEMPART NO DESCRIPTIONRecreational Generator – Appendix 3 —Generator – Drawing No. 0F4590 PART NODESCRIPTION Recreational Vehicle GeneratorAppendix 3 — Exploded Views and Parts Lists Recreational Vehicle GeneratorControl Panel – Drawing No. 0F4591 0830490 ITEMPART NO DESCRIPTIONAppendix 3 - Exploded Views and Parts Lists Recreational Vehicle GeneratorGN-220H/SH Engine – Drawing No. 0F5791 Part 0D8433 ITEMPART NO DESCRIPTIONAppendix 3 — Exploded Views and Parts Lists Recreational Vehicle GeneratorGN-220H/SH Engine – Drawing No. 0F5791 Part 0F5800 ITEMPART NO DESCRIPTIONAppendix 3 — Exploded Views and Parts Lists Recreational Vehicle GeneratorRegulator – Drawing No. 0F5819 0D5694 ITEMPART NO DESCRIPTIONYOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES1-800-333-1322 EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYFOR Guardian Recreational Vehicle Generators GENERAC POWER SYSTEMS’ Three-YEARLIMITED WARRANTYWARRANTY SCHEDULE – Commercial Applications THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING