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Guardian Technologies 004701-0 owner manual Item, Part No, Description, 0D8433

Models: 004701-0

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				Appendix 3 — Exploded Views and Parts Lists
				Appendix 3 — Exploded Views and Parts Lists
				Recreational Vehicle Generator
				GN-220 H/SH Engine – Drawing No. 0F5791 Part 1
	ITEM	PART NO.	QTY.	DESCRIPTION
	1	0D8433	1	GUARD, FAN
	2	0C1069	10	SCREW, HHTT M6-1.0 X 8mm
	3	090695F	1	BLOWER HOUSING
	4	081810	1	NUT, HEX M16-1.5
	5	083312	1	WASHER, M16 CONICAL
	6	0D8400	1	ASSEMBLY, CHOKE SOLENOID BRACKET
	7	0C8917D	1	FLYWHEEL, WITH RING GEAR
	8	0C8798A	1	BACKPLATE, ELECTRIC START
	9	045756	10	SCREW HHTT M6-1.0 X 10mm
	10	082774	1	KEY, WOODRUFF 4 x 19D
	11	022129	2	5/16"-M8 LOCK WASHER
	12	081990	2	SCREW SHC M8-1.25 X 40mm
	13	0D9004A	1	STARTER ASSEMBLY
	14	072347	1	SPARKPLUG
	15	022097	2	LOCKWASHER, ¼"- M6
	16	082981	2	TAPTITE, M6-1.0 x 30mm
	17	081675	1	ASSEMBLY, IGNITION COIL
	18	0C1085	2	SCREW PPHM M3-0.5 X 8mm
	19	0D7666A	1	BREATHER TUBE
	20	090051	1	GASKET, MANIFOLD/ HEAD
	21	080316	2	SCREW HHFC M6-1.0 X 30mm
	22	090948	1	INTAKE MANIFOLD
	23	078631	1	GASKET CARBURETOR/MANIFOLD
	24	0F5759	1	CARBURETOR LP WITH CHOKE
	25	091846	1	GASKET, CARB/ ADAPTOR
	26	0D7558	1	ADAPTOR, CARB
	27	078643	2	BOLT, CARB MOUNT M6-1.0 x 75mm
	28	0D8372	1	GASKET, CARB TO AIRBOX
	29	0C2756	1	ASSEMBLY, GOVERNOR LEVER
	30	0D7458	1	ROD, GOVERNOR
	31	0C3979	1	SPRING, ANTI LASH
	32	085953	1	WASHER, CARB WEAR
	33	0D8739A	1	ASSEMBLY BRACKET GOVERNOR ADJUST
	34	036277	1	ELBOW 90D STREET 1/8NPT
	35	0E7019	1	SPRING, GOVERNOR
	36	083512	1	SCREW HHTT M8-1.2 x 16mm
	37	082025	1	NUT HEX LOCK M5-0.8 NYLOCK
	38	092984	1	TOP WRAPPER
	39	094820	1	PLUG, EXPANSION
	40	089739	1	LOWER WRAPPER
	41	091848	1	GASKET, OIL PSI PAD
	42	0D8778	1	ADAPTER, OIL FILTER
	43	0D8803	2	SCREW SHC M6-1.0 X 22mm
	44	0A8584	1	SWITCH, OIL- 10 PSI
	45	070185B	1	FILTER, OIL
	46	075281	1	SWITCH, THERMAL 284F
	47	043182	2	WASHER LOCK M3
	48	0D8397	1	ROD, CHOKE CONTROL
	49	0D8591	1	SOLENOID, CHOKE
	50	077091	1	PIN, COTTER
	51	0A7095	2	SCREW PRHMS #4-40 x 1-1/8" LONG
	52	077075	1	COVER, CHOKE COIL
	53	0C2824	2	SCREW TAP-R #10-32 X 9/16"

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Guardian Technologies 004701-0 owner manual Item, Part No, Description, 0D8433

Contents

Air-cooledRecreational Vehicle Generators Owner’s Manual and Installation InstructionsThis manual should remain with the unit • Model: QUIETPACT 40LPContents Authorized SERVICE DEALER LOCATIONOperation and Maintenance How to Obtain ServiceTable of Contents danger  General HazardsElectrical Hazards  Fire HazardsExplosion Hazards 1.1Generator Identification 1.5Specifications 1.3SAFETY1.2GENERATOR APPLICABILITY 1.4Generator ac connection system2.1generator control panel 2.1.1 start/stop switch1.5.3 engine oil requirements 1.5.4 Engine2.2optional remote start/stop panel 2.3.1 Installation2.3Before starting the engine 2.4starting the generator2.8.2 High Temperature Switch 2.8.1 Low Oil Pressure Switch2.5stopping the generator 2.7do not overload the generator2.9Additional Information High Temperature Switches2.8.3 field boost 2.8.4 overvoltage protection3.1CHECKING the ENGINE OIL LEVEL Figure 3.1 – Oil Maintenance Features3.2CHANGing the ENGINE OIL and/or Oil Filter 2.9.3 attention required after submersion3.4Clean air intake 3.3Maintaining The ENGINE AIR CLEANER3.3.1 cleaning the Foam Precleaner 3.3.2 cleaning or replacing the paper filter3.7CLEANING THE GENERATOR 3.6clean spark arrestorFigure 3.3 – Cleaning Air Intake Figure 3.4 – Setting the Spark Plug Gap3.9Major Service Manual 3.8Battery Maintenance3.11 Out of Service Procedure 3.11.1 Removal From Service3.13 rv generator service interval 3.12 ADJUSTING VALVE CLEARANCE3.11.2 Return To Service Figure 3.6 — Adjusting Valve ClearancePart II – Installation Instructions Only qualified electricians or contractorsdanger Notice to Installer  General Hazardsdanger  Electrical Hazards  Fire HazardsExplosion Hazards 1.1PURPOSE AND SCOPE OF the MANUAL 1.2SAFETY1.4EQUIPMENT DESCRIPTION 1.5GENERATOR ENGINE OPERATING SPEEDCONNECTIONS IN BACK OF GENERATOR VIEW FROM TOP2.1.1 GENERATOR LOCATION 2.1Location and SupportSection 2 – Installation Recreational Vehicle Generator2.2.1 COMPARTMENT SIZE 2.2Generator Compartments2.2.2 COMPARTMENT Construction Figure 2.3 – Clearances2.2.4 ACOUSTICS 2.2.3 Sound Insulating MaterialsFigure 2.5 – Types of Lock Seams Figure 2.6 – Typical Noise Abatement2.2.5 COMPARTMENT FLOOR CUTOUTS 2.3Cooling and Ventilating Air2.3.1 GENERATOR airflow danger2.4LP Gas Fuel System 2.3.2 TESTING THE INSTALLATION2.4.1 Parts not Included in Fuel System 2.4.2 SOME IMPORTANT CONSIDERATIONS2.4.3 vapor withdrawal Figure 2.10 – LP Gas Carburetion Diagram2.4.4 primary regulator 2.4.5 GASEOUS CARBURETION2.4.8 leakage tests 2.5Exhaust System2.5.1 SPARK ARRESTOR Figure 2.11 - Spark Arrestor2.6.2 WIRING 2.5.2 EXHAUST SYSTEM SAFETYFigure 2.12 — Spark Arrestor Installation 2.6Electrical Connections2.6.3 GENERATOR AC CONNECTIONS 2.6.6 POWER SUPPLY CORD2.6.4 CONDUIT Figure 2.13 – Generator AC Output LeadsCABLE LENGTH Figure 2.14 – Transfer Switch Isolation Methodin Feet Meters CABLE SIZE2.7.3 BATTERY CABLE CONNECTIONS 2.8Optional Accessories2.7.4 BATTERY COMPARTMENT Figure 2.16 – Connecting Battery Cables3.4TESTING UNDER LOAD 3.1Post Installation Tests3.2BEFORE INITIAL START-UP 3.3INITIAL STARTBattery Installation 3.5Installation ChecklistOptional Accessories Post Installation TestsProblem Troubleshooting Guidecause correctionRecreational Vehicle Generator Appendix 2 — Electrical DataJ3 J2 J1-1 J1-2 J1-3 J1-4 J1-5 Enclosure – Drawing Appendix 3 — Exploded Views and Parts ListsRecreational Vehicle No. 0F4589PART NO ITEMDESCRIPTION Recreational Vehicle GeneratorRecreational Generator – Appendix 3 —PART NO ITEMDESCRIPTION Recreational Vehicle GeneratorAppendix 3 — Exploded Views and Parts Lists Recreational Vehicle GeneratorControl Panel – Drawing No. 0F4591 PART NO ITEMDESCRIPTION 0830490Appendix 3 — Exploded Views and Parts Lists Recreational Vehicle GeneratorGN-220H/SH Engine – Drawing No. 0F5791 Part PART NO ITEMDESCRIPTION 0D8433Appendix 3 — Exploded Views and Parts Lists Recreational Vehicle GeneratorGN-220H/SH Engine – Drawing No. 0F5791 Part PART NO ITEMDESCRIPTION 0F5800Appendix 3 — Exploded Views and Parts Lists Recreational Vehicle GeneratorRegulator – Drawing No. 0F5819 PART NO ITEMDESCRIPTION 0D5694YOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES1-800-333-1322 EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYWARRANTY SCHEDULE – Commercial Applications GENERAC POWER SYSTEMS’ Three-YEARLIMITED WARRANTYTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING FOR Guardian Recreational Vehicle Generators