Door Assembly/Installation Tips
P38+ Pellet Stove
Assembling the door
Door Glass
Referring to the diagram, note how the various compo- nents of the door system fit together. Lay the load door face down on a soft surface.
Clean the glass and gold door using a nonabrasive cleaner. Install the glass gasket around the outer edge of the front face of the door glass carefully to insure proper sealing. Set the glass pane gently onto the door. Install the
Install door on stove with hinge pins.
Install door handle as shown on the diagram. NOTE: With the flat surface of the paw bolt to the inside of the door.
Turn the paw bolt "in" for approx. (17) turns.
Turn the brass elbow onto the paw bolt approx. (5) turns. Align the set screw with the flat spot on the paw and
tighten.
After attaching the door handle, close and latch the door by turning the handle to the six o'clock position. Does the door rope compress? If not, loosen the set screw, turn the paw bolt one more turn into the door. Repeat as required to achieve a tight door fit.
NOTE: Remember to thoroughly clean the glass and the gold door frame before lighting the stove for the first time.
*Rope the glass carefully to insure proper sealing.
*Apply the rope exactly along the edge of the external face of the glass, not overhanging or pressed too far in from the edge.
*Make sharp 90o turns at the corners.
*Overlap the ends of the rope at the upper left or right corners.
Glass Retainer Clips
*Use the glass retainer clips and screws supplied in the door kit.
*Use a 1/8" Allen wrench to tighten the glass clips to cast door with
Paw Bolt
*The paw bolt should be turned into the door from the inside approximately 17 turns.
*With the set screw removed, turn the brass elbow onto the paw bolt approximately 5 turns, or until a 1/16" clearance is achieved between the elbow and the door face (make sure to stop on the flat spot of the paw bolt).
*The set screw on the brass elbow must be aligned to contact the flat spot on the paw bolt, then tighten using a 5/32" Allen wrench.
*After attaching the door handle, close and latch the door by turning the handle to the six o'clock position. During this process observe to see that the door rope is being compressed properly.
*If it does not compress, loosen the set screw and turn the paw bolt one additional turn into the door. Repeat as required to insure a tight seal.
HINGE PINS 
DOOR
BRASS HANDLE
GLASS | PAW BOLT |
HANDLE
BOLT
| GLASS GASKET | SET SCREW | |
4 GLASS |
| WOOD HANDLE | |
RETAINER | 4 GLASS | ||
| |||
CLIPS |
| ||
RETAINER |
| ||
|
| ||
| BOLTS |
|
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