Table
Item | Method | Discard Limit/Criteria | Action |
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Braking System – | Visual | Brake Pawl, Pawl Pin, and Pawl Spring should not | Replace. |
Components |
| be deformed, scarred, or show significant wear. |
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| Refer to Figure |
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Brake – Damage to | Visual | Damage due to scratching or gouging by foreign | Replace. |
Brake Surface |
| matter. Refer to Figure |
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Braking System – | Visual | The surface of the friction plate should be free of | Replace. |
Friction Disc |
| scars, gouges, and wear. Refer to Figure |
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Braking System – | Visual, Measure | The surface of the friction plate should be free of | Replace. |
Friction Plate |
| grease, oil, scars, gouges and wear and have |
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| uniform thickness. The outer thickness should not |
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| be thinner than the inner thickness. The thickness |
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| should not be less than the discard value listed in |
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| Table |
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Braking System – | Measure | The bushing should have uniform thickness. The “t” | Replace. |
Bushing |
| dimension should not be less than the discard value |
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|
| listed in Table |
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Braking System – | Visual | When slightly heated, the bushing should be so | Soak bushing in |
Bushing |
| lubricated that lubricant oozes off the surface. Refer | machine oil for one |
|
| to Figure | day. |
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| VG68 or equivalent. |
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Braking System – | Measure | The “D” dimension should not be less than the | Replace. |
Ratchet Disc |
| discard value listed in Table |
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|
| Refer to Figure |
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Load Sheave | Visual | Pockets of Load Sheave should be clean and free | Replace. |
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| of significant wear. Refer to Figure |
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Load Gear | Visual | Teeth have excessive wear or damage. Refer to | Replace. |
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| Figure |
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Hand Wheel | Visual | Large wear or deformation on the surface of hand | Replace. |
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| wheel. The hand wheel touches the cover. |
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Frame and | Visual, Auditory, | Hoist components including load blocks, | Replace. |
Mechanical | Function | suspension frame, chain attachments, clevises, |
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Components |
| yokes, suspension bolts, shafts, gears, bearings, |
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| stripper, pins, and rollers should be free of cracks, |
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| distortion, significant wear, and corrosion. Evidence |
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| of same can be detected visually or via detection of |
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| unusual sounds during operation. Refer to Figures |
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| |
Chain Guide | Visual | Excessive wear or press mark. | Replace. |
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Bolts, Nuts and | Visual, Check | Bolts, nuts, and rivets should not be loose, | Tighten or replace |
Rivets | with Proper Tool | deformed, or corroded. | as required. |
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Warning Labels | Visual | Warning Labels should be affixed to the hoist (see | Replace. |
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| Section 1.2) and they should be legible. |
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Hoist Capacity Label | Visual | The label that indicates the capacity of the hoist | Replace. |
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| should be legible and securely attached to the hoist. |
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| 20 |
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