Table 5-3 Hoist Inspection Methods and Criteria

Item

Method

Discard Limit/Criteria

Action

 

 

 

 

Braking System –

Visual

Brake Pawl, Pawl Pin, and Pawl Spring should not

Replace.

Components

 

be deformed, scarred, or show significant wear.

 

 

 

Refer to Figure 5-2 (34 & 33).

 

 

 

 

 

Brake – Damage to

Visual

Damage due to scratching or gouging by foreign

Replace.

Brake Surface

 

matter. Refer to Figure 5-2 (37, 38, & 40).

 

 

 

 

 

Braking System –

Visual

The surface of the friction plate should be free of

Replace.

Friction Disc

 

scars, gouges, and wear. Refer to Figure 5-2 (36).

 

Braking System –

Visual, Measure

The surface of the friction plate should be free of

Replace.

Friction Plate

 

grease, oil, scars, gouges and wear and have

 

 

 

uniform thickness. The outer thickness should not

 

 

 

be thinner than the inner thickness. The thickness

 

 

 

should not be less than the discard value listed in

 

 

 

Table 5-9.

 

 

 

 

 

Braking System –

Measure

The bushing should have uniform thickness. The “t”

Replace.

Bushing

 

dimension should not be less than the discard value

 

 

 

listed in Table 5-10.

 

Braking System –

Visual

When slightly heated, the bushing should be so

Soak bushing in

Bushing

 

lubricated that lubricant oozes off the surface. Refer

machine oil for one

 

 

to Figure 5-2 (39). Type of oil to be used: ISO

day.

 

 

VG68 or equivalent.

 

Braking System –

Measure

The “D” dimension should not be less than the

Replace.

Ratchet Disc

 

discard value listed in Table 5-11.

 

 

 

Refer to Figure 5-2 (38).

 

 

 

 

 

Load Sheave

Visual

Pockets of Load Sheave should be clean and free

Replace.

 

 

of significant wear. Refer to Figure 5-3 (14).

 

Load Gear

Visual

Teeth have excessive wear or damage. Refer to

Replace.

 

 

Figure 5-4 (25).

 

 

 

 

 

Hand Wheel

Visual

Large wear or deformation on the surface of hand

Replace.

 

 

wheel. The hand wheel touches the cover.

 

Frame and

Visual, Auditory,

Hoist components including load blocks,

Replace.

Mechanical

Function

suspension frame, chain attachments, clevises,

 

Components

 

yokes, suspension bolts, shafts, gears, bearings,

 

 

 

stripper, pins, and rollers should be free of cracks,

 

 

 

distortion, significant wear, and corrosion. Evidence

 

 

 

of same can be detected visually or via detection of

 

 

 

unusual sounds during operation. Refer to Figures

 

 

 

5-4 & 5-5.

 

Chain Guide

Visual

Excessive wear or press mark.

Replace.

 

 

 

 

Bolts, Nuts and

Visual, Check

Bolts, nuts, and rivets should not be loose,

Tighten or replace

Rivets

with Proper Tool

deformed, or corroded.

as required.

 

 

 

 

Warning Labels

Visual

Warning Labels should be affixed to the hoist (see

Replace.

 

 

Section 1.2) and they should be legible.

 

 

 

 

 

Hoist Capacity Label

Visual

The label that indicates the capacity of the hoist

Replace.

 

 

should be legible and securely attached to the hoist.

 

 

 

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