ASSEMBLY

Assembly requires two persons. Place all parts of the elliptical crosstrainer in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.

The following tools are required for assembly: a phillips screwdriver , an adjustable

wrench , a rubber mallet , and pliers .

1.Turn the Resistance Control (57) counterclockwise to the minimum setting.

If the Resistance Control (57) is attached to the Upright (2), remove the Housing Screw (33). Pull the bottom of the Resistance Control away from the Upright and then slide it down to remove it.

2.Lay a cloth over the front of the Frame (1) to protect it. Lay the Upright (2) in the position shown. Connect the Extension Wire (51) to the Reed Switch Wire (50).

Next, connect the Resistance Cable (57) to the Extension Cable (93) in the following way:

¥Refer to drawing A. Pull up on the metal bracket, and insert the tip of the Resistance Cable (57) into the wire clip on the Extension Cable (93) as shown.

¥Refer to drawing B. Firmly pull the Resistance Cable (57) and slide it into the metal bracket on the Extension Cable (93) as shown.

¥Refer to drawing C. Using pliers, squeeze the prongs on the upper end of the metal bracket together.

3.Align the two holes in the front of the Upright (2) with the two welded bolts in the front of the Frame (1). Carefully push the Reed Switch Wire (not shown) into the Upright until there is no slack.

Next, pivot the Upright (2) about halfway to the vertical position while guiding the Split Plastic Sleeve (not shown) into the Upright. Once the top edge of the Split Plastic Sleeve is inside the Upright, pivot the Upright to the vertical position so it rests on the four welded bolts on the Frame (1). Be careful to avoid pinching the wires.

Lift the front of the Incline Frame (5). Tighten a 3/8Ó Nylon Locknut (26) onto each welded bolt.

Refer to assembly step 1. Insert the tab on the Resis- tance Control (57) into the Upright (2). Next, press the bottom of the Resistance Control against the Upright. Tighten the Housing Screw (33) into the Resistance Control and the Upright.

1

 

 

 

 

 

Tab

 

 

 

57

 

 

2

33

 

 

 

 

2

2

57

 

 

 

93

 

 

 

51

 

 

 

50

 

 

1

 

 

A

B

C

57

Metal

 

 

 

 

 

Bracket

 

 

 

 

57

 

 

57

 

 

 

93

93

 

93

 

 

 

3

 

 

 

 

26

2

 

 

 

 

 

 

26

 

5

 

 

 

 

1

 

 

5

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Healthrider HREL05982 manual Assembly